Abstract: The present invention provides a rotatable cutting tool with a bit, a washer, and a retainer. The retainer surrounds at least a portion of the shank of the bit. Wear on the shank is reduced by providing a retainer with a controlled hardness that is less than the hardness of the shank of the bit, while still allowing similar wear on the retainer.

Abstract: The present invention provides rotatable cutting tools having washers with changing thicknesses. One side of the washer has a tapered surface that increases the thickness of the washer from the inner radius towards the outer radius, resulting in a thicker portion at the outer edge of the washer. The rotatable cutting tool may also have a bit with a tapered surface. The tapered surface of the bit may be structured and arranged to engage with the tapered surface of the washer. The rotatable cutting tool may also include a holder such that the assembled rotatable cutting tool includes the washer between the bit and the holder with the bit inserted into the holder and washer.

Abstract: A valve seat assembly includes a body having an insert pocket with an axially extending inner surface and a radially extending bottom surface. The valve seat further includes an insert disposed within the insert pocket of the body. The insert includes an axially extending outer surface and a radially extending bottom surface for mating with the axially extending inner surface and a radially extending bottom surface of the insert pocket of the body. The axially extending inner surface of the body is formed with a non-zero reverse taper angle, A4, for securing the insert within the insert pocket of the body. The axially extending outer surface of the insert is formed with a reverse taper angle, A5, equal to or greater than zero degrees. A valve assembly includes a valve and the valve seat assembly in reciprocating contact with the valve.

Abstract: A valve seat assembly includes a body having an insert pocket with an axially extending inner surface and a radially extending bottom surface. The valve seat further includes an insert disposed within the insert pocket of the body. The insert includes an axially extending outer surface and a radially extending bottom surface for mating with the axially extending inner surface and a radially extending bottom surface of the insert pocket of the body. The axially extending inner surface of the body is formed with a non-zero reverse taper angle, A4, for securing the insert within the insert pocket of the body. The axially extending outer surface of the insert is formed with a reverse taper angle, A5, equal to or greater than zero degrees. A valve assembly includes a valve and the valve seat assembly in reciprocating contact with the valve.

Abstract: A compression milling cutter includes a shank and a front cutting portion that terminates at a leading end of the milling cutter. The front cutting portion has a first circumferential row of one or more insert receiving pockets proximate a leading end of the milling cutter, and a second circumferential row of one or more insert receiving pockets, each insert receiving pocket configured to receive a respective indexable cutting insert. The cutting insert mounted in the first circumferential row has a positive axial rake angle, A, and the indexable cutting insert mounted in an insert pocket of the second circumferential row has a negative axial rake angle, B. Because of the different axial rake angles, chips generated during a machining operation flow in opposite directions, thereby creating a compression zone disposed between the first and second circumferential rows. This compression zone replicates the cutting action of a solid end mill, particularly when machining fiber reinforced plastic materials.

Abstract: A compression milling cutter includes a shank and a front cutting portion that terminates at a leading end of the milling cutter. The front cutting portion has a first circumferential row of one or more insert receiving pockets proximate a leading end of the milling cutter, and a second circumferential row of one or more insert receiving pockets, each insert receiving pocket configured to receive a respective indexable cutting insert. The cutting insert mounted in the first circumferential row has a positive axial rake angle, A, and the indexable cutting insert mounted in an insert pocket of the second circumferential row has a negative axial rake angle, B. Because of the different axial rake angles, chips generated during a machining operation flow in opposite directions, thereby creating a compression zone disposed between the first and second circumferential rows. This compression zone replicates the cutting action of a solid end mill, particularly when machining fiber reinforced plastic materials.

Abstract: A coolant spray nozzle for use in conjunction with a cutter with a coolant duct wherein the cutter retains a cutting insert with a cutting edge that engages a workpiece at an insert-chip interface having a length. The coolant spray nozzle includes a coolant spray nozzle body containing a bore and an adjustable fan spray nipple having a slot with a slot opening through which coolant discharges in a fan-shaped coolant spray so as to impinge the insert-chip interface along substantially the entire length of the insert-chip interface.

Abstract: A coolant spray nozzle for use in conjunction with a cutter with a coolant duct wherein the cutter retains a cutting insert with a cutting edge that engages a workpiece at an insert-chip interface having a length. The coolant spray nozzle includes a coolant spray nozzle body containing a bore and an adjustable fan spray nipple having a slot with a slot opening through which coolant discharges in a fan-shaped coolant spray so as to impinge the insert-chip interface along substantially the entire length of the insert-chip interface.

Abstract: A cutting tool has a cutter body, which carries a cutting insert, and an adapter, which has a longitudinal adapter axis, wherein a locking screw attaches the cutter body to the adapter. A coolant volume is defined in a vicinity of a meeting of the cutter body, the adapter and the locking screw. The adapter contains an axial adapter bore. The locking screw contains a transverse locking screw bore in fluid communication with the axial adapter bore. The locking screw further contains a peripheral transverse locking screw bore passage in fluid communication with the coolant volume and the transverse locking screw bore. The coolant volume and the transverse locking screw bore are in fluid communication with the cutter body coolant passage.

Abstract: A cutting tool has a cutter body, which carries a cutting insert, and an adapter, which has a longitudinal adapter axis, wherein a locking screw attaches the cutter body to the adapter. A coolant volume is defined in a vicinity of a meeting of the cutter body, the adapter and the locking screw. The adapter contains an axial adapter bore. The locking screw contains a transverse locking screw bore in fluid communication with the axial adapter bore. The locking screw further contains a peripheral transverse locking screw bore passage in fluid communication with the coolant volume and the transverse locking screw bore. The coolant volume and the transverse locking screw bore are in fluid communication with the cutter body coolant passage.

Abstract: A milling cutter includes a shank having an insert pocket and a cam pin hole. The insert pocket includes a bottom surface, a radial seating surface and an axial seating surface. A cutting insert is mounted in the insert pocket. The cutting insert includes a blind hole extending from a bottom surface. A cam pin is rotatably mounted in the cam pin hole. One end of the cam pin includes a raised boss received in the blind hole of the cutting insert. A center axis of the raised boss is offset from a center axis of the cam pin such that rotation of the cam pin causes the raised boss to exert pressure against the blind hole of the cutting insert, thereby causing one of the side walls of the cutting insert to be forced against the radial seating surface of the insert pocket.

Abstract: A cutting tool, such as a slotting cutter, includes a support disc rotatable in a predetermined direction on a central axis. The support disc is of a generally cylindrical shape has a plurality of cartridge-receiving pockets. A cartridge assembly is capable of being mounted to the pocket and includes a cutting insert with at least one cutting edge secured to each cartridge assembly. The cartridge assembly includes a tapered, threaded hole for receiving a tapered, threaded screw. The threaded hole is off-center to divide the lower portion of the cartridge assembly into two portions having different thicknesses and flexibility. A slot extends from the threaded hole to a bottom face of the cartridge assembly. The cartridge assembly expands as the tapered, threaded screw is received in the tapered, threaded hole to secure the cartridge assembly in the pocket.

Abstract: An integral insert clamping mechanism for transferring clamping forces away from the screw hole of the insert to relieve stress at the screw hole by way of protrusions located on the bottom surface of the clamp plate. The clamping mechanism functions by a clamp plate being seated within an indentation on the top surface of the insert and a screw inserted into screw holes of the clamp plate and the insert and then threadably engaged with a threaded bore of a milling cutter. The top surfaces of the screw, the insert and the clamp plate being substantially coplanar. In an alternative embodiment, the clamp plate having a chip breaker.

Abstract: An integral insert clamping mechanism for transferring clamping forces away from the screw hole of the insert to relieve stress at the screw hole by way of protrusions located on the bottom surface of the clamp plate. The clamping mechanism functions by a clamp plate being seated within an indentation on the top surface of the insert and a screw inserted into screw holes of the clamp plate and the insert and then threadably engaged with a threaded bore of a milling cutter. The top surfaces of the screw, the insert and the clamp plate being substantially coplanar. In an alternative embodiment, the clamp plate having a chip breaker.

Abstract: A rotary cutting tool such as a helical end mill, having pockets arranged to overcome harmonic vibrations. The tool has at least two and in one embodiment all three of three spacing irregularities. In the first irregularity, columns of pockets, typically associated with flutes, are staggered circumferentially out of even spacing. In a preferred embodiment having three flutes, the flutes are mostly not centered on one hundred twenty degree intervals. In the second irregularity, at least some pockets are arranged at different radial rake angles. In the third irregularity, at least some pockets are arranged at different axial rake angles.

Abstract: A cutting tool includes a tool body having a plurality of insert receiving pockets and at least one cutting insert mounted in each pocket. Each pocket includes a pocket base wall, a side wall and a stress relief groove. The tool body also includes a top surface including a first portion and a second portion, and a stress splitter that extends from the stress relief groove and intersects the first and second portions. The stress splitter may be in the form of a sharp peak or ridge, a radiused peak, rounded mass or protuberance, and the like. The stress splitter reduces a maximum amount of stress in an area of the stress relief groove during a machining operation.

Abstract: A cutting tool including a cutter body and a locking screw. The cutter body has one or more pockets for receiving one or more cutting inserts and at least one channel for delivering coolant from a milling machine to the cutting inserts.

Abstract: A cutting tool body that is adapted for use in milling operations comprises at least one pocket for supporting a cutting insert. The pocket is defined, at least in part, by a cylindrical wall and a seating surface within the tool body. At least one passage is provided through the tool body for evacuating chips upward and away from the surface of a workpiece. The seating surface of the pocket extends radially inward from the cylindrical wall and intersects the passage through the tool body. At least one slot traverses the pocket to separate a part of the tool body into first and second portions, at least one of which is movable relative to the other for clamping the cutting insert into the pocket.