Patents by Inventor Thomas J. Melnyk

Thomas J. Melnyk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230265241
    Abstract: A silicone-modified polyester resin and methods for making the resin are described herein. The method includes production of a siliconized intermediate which is then esterified to give a silicone-modified polyester resin. Coating compositions including the silicone-modified polyester resin are provided, and coated articles with the coating composition applied to at least a portion of a surface thereof are also provided.
    Type: Application
    Filed: May 2, 2023
    Publication date: August 24, 2023
    Inventors: Gregory B. Hayes, Thomas J. Melnyk
  • Publication number: 20230242768
    Abstract: Reactive liquids diluent and reactive dispersing agents for fluid concentrates, colorants and coating compositions, wherein the reactive liquid diluent and reactive dispersing agents have a viscosity less than 1,000 cps and contain at least one molecular species having at least three reactive unsaturated sites. The reactive liquid diluent or dispersing agent may be included a coating composition to form an interpenetrating polymer network in, or crosslink with, a pigmented coating composition containing a film-forming polymeric binder.
    Type: Application
    Filed: April 4, 2023
    Publication date: August 3, 2023
    Inventors: David R. Wallace, T. Howard Killilea, Stephen M. Korenkiewicz, Thomas J. Melnyk, Danny G. Hartinger, Jason S. Ness, Jacob Donlon, Mark R. Coward
  • Patent number: 11655372
    Abstract: Fluid concentrates, colorants and coating compositions contain solid pigment particles dispersed in a nonvolatilizing, reactive liquid diluent having a viscosity less than 1,000 cps and containing at least one molecular species having at least three reactive unsaturated sites. The reactive liquid diluent may serve as one or more of a dispersing medium for the solid pigment particles, a carrier, a coalescent and a humectant, and may crosslink or otherwise cure to form an interpenetrating polymer network in, or crosslink with, a pigmented coating composition containing a film-forming polymeric binder. Embodiments of the reactive liquid diluent can provide colorants and coating compositions having reduced levels of VOCs, conventional carriers, conventional dispersants, conventional coalescents and conventional humectants.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: May 23, 2023
    Inventors: David R. Wallace, T. Howard Killilea, Stephen M. Korenkiewicz, Thomas J. Melnyk, Danny G. Hartinger, Jason S. Ness, Jacob Donlon, Mark R. Coward
  • Publication number: 20220073763
    Abstract: A novel linear polyester resin is made by condensation of one or more aliphatic or cycloaliphatic polyols with one or more aliphatic or cycloaliphatic polyfunctional acids derived from biobased materials or a biological feedstock. Coating compositions and coated substrates using the novel linear polyester resin are also described.
    Type: Application
    Filed: November 17, 2021
    Publication date: March 10, 2022
    Inventor: Thomas J. Melnyk
  • Publication number: 20220056204
    Abstract: A silicone-modified polyester resin and methods for making the resin are described herein. The method includes production of a siliconized intermediate which is then esterified to give a silicone-modified polyester resin. Coating compositions including the silicone-modified polyester resin are provided, and coated articles with the coating composition applied to at least a portion of a surface thereof are also provided.
    Type: Application
    Filed: July 27, 2021
    Publication date: February 24, 2022
    Inventors: Gregory B. Hayes, Thomas J. Melnyk
  • Patent number: 11104762
    Abstract: A silicone-modified polyester resin and methods for making the resin are described herein. The method includes production of a siliconized intermediate which is then esterified to give a silicone-modified polyester resin. Coating compositions including the silicone-modified polyester resin are provided, and coated articles with the coating composition applied to at least a portion of a surface thereof are also provided.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: August 31, 2021
    Inventors: Gregory B. Hayes, Thomas J. Melnyk
  • Publication number: 20210062006
    Abstract: Fluid concentrates, colorants and coating compositions contain solid pigment particles dispersed in a nonvolatilizing, reactive liquid diluent having a viscosity less than 1,000 cps and containing at least one molecular species having at least three reactive unsaturated sites. The reactive liquid diluent may serve as one or more of a dispersing medium for the solid pigment particles, a carrier, a coalescent and a humectant, and may crosslink or otherwise cure to form an interpenetrating polymer network in, or crosslink with, a pigmented coating composition containing a film-forming polymeric binder. Embodiments of the reactive liquid diluent can provide colorants and coating compositions having reduced levels of VOCs, conventional carriers, conventional dispersants, conventional coalescents and conventional humectants.
    Type: Application
    Filed: November 13, 2020
    Publication date: March 4, 2021
    Inventors: David R. Wallace, T. Howard Killilea, Stephen M. Korenkiewicz, Thomas J. Melnyk, Danny G. Hartinger, Jason S. Ness, Jacob Donlon, Mark R. Coward
  • Patent number: 10836910
    Abstract: Fluid concentrates, colorants and coating compositions contain solid pigment particles dispersed in a nonvolatilizing, reactive liquid diluent having a viscosity less than 1,000 cps and containing at least one molecular species having at least three reactive unsaturated sites. The reactive liquid diluent may serve as one or more of a dispersing medium for the solid pigment particles, a carrier, a coalescent and a humectant, and may crosslink or otherwise cure to form an interpenetrating polymer network in, or crosslink with, a pigmented coating composition containing a film-forming polymeric binder. Embodiments of the reactive liquid diluent can provide colorants and coating compositions having reduced levels of VOCs, conventional carriers, conventional dispersants, conventional coalescents and conventional humectants.
    Type: Grant
    Filed: April 1, 2016
    Date of Patent: November 17, 2020
    Inventors: David R. Wallace, T. Howard Killilea, Stephen M. Korenkiewicz, Thomas J. Melnyk, Danny G. Hartinger, Jason S. Ness, Jacob Donlon, Mark R. Coward
  • Patent number: 10767076
    Abstract: The present description provides a water-reducible or water-dispersible coating system that can be used to form a durable, corrosion-resistant protective coating on a wide range of substrates. The coating system includes an alkyd resin prepared from a polyester feedstock that includes post-consumer recycled PET and a waste cooking oil feedstock. Methods for preparing the coating system and articles coated with the coating system are also described.
    Type: Grant
    Filed: May 14, 2019
    Date of Patent: September 8, 2020
    Assignee: SWIMC LLC
    Inventors: Thomas J. Melnyk, Michael A. Bauer
  • Publication number: 20190270910
    Abstract: The present description provides a water-reducible or water-dispersible coating system that can be used to form a durable, corrosion-resistant protective coating on a wide range of substrates. The coating system includes an alkyd resin prepared from a polyester feedstock that includes post-consumer recycled PET and a waste cooking oil feedstock. Methods for preparing the coating system and articles coated with the coating system are also described.
    Type: Application
    Filed: May 14, 2019
    Publication date: September 5, 2019
    Applicant: SWIMC LLC
    Inventors: Thomas J. Melnyk, Michael A. Bauer
  • Publication number: 20180251594
    Abstract: A silicone-modified polyester resin and methods for making the resin are described herein. The method includes production of a siliconized intermediate which is then esterified to give a silicone-modified polyester resin. Coating compositions including the silicone-modified polyester resin are provided, and coated articles with the coating composition applied to at least a portion of a surface thereof are also provided.
    Type: Application
    Filed: March 29, 2018
    Publication date: September 6, 2018
    Applicant: Valspar Sourcing, Inc.
    Inventors: Gregory B. Hayes, Thomas J. Melnyk
  • Publication number: 20180171173
    Abstract: A novel linear polyester resin is made by condensation of one or more aliphatic or cycloaliphatic polyols with one or more aliphatic or cycloaliphatic polyfunctional acids derived from biobased materials or a biological feedstock. Coating compositions and coated substrates using the novel linear polyester resin are also described.
    Type: Application
    Filed: July 14, 2016
    Publication date: June 21, 2018
    Applicant: SWIMC, LLC
    Inventor: Thomas J Melnyk
  • Publication number: 20180086917
    Abstract: Fluid concentrates, colorants and coating compositions contain solid pigment particles dispersed in a nonvolatilizing, reactive liquid diluent having a viscosity less than 1,000 cps and containing at least one molecular species having at least three reactive unsaturated sites. The reactive liquid diluent may serve as one or more of a dispersing medium for the solid pigment particles, a carrier, a coalescent and a humectant, and may crosslink or otherwise cure to form an interpenetrating polymer network in, or crosslink with, a pigmented coating composition containing a film-forming polymeric binder. Embodiments of the reactive liquid diluent can provide colorants and coating compositions having reduced levels of VOCs, conventional carriers, conventional dispersants, conventional coalescents and conventional humectants.
    Type: Application
    Filed: April 1, 2016
    Publication date: March 29, 2018
    Inventors: David R. Wallace, T. Howard Killilea, Stephen M. Korenkiewicz, Thomas J. Melnyk, Danny G. Hartinger, Jason S. Ness, Jacob Donlon, Mark R. Coward
  • Publication number: 20170306086
    Abstract: Medium and high molecular weight polyester polymers are prepared in syrup form from an ester oligomer. The oligomer is converted to the polymer by polycondensation at elevated pressure and elevated temperature in a nonreactive carrier capable of forming an azeotrope with water. The ester oligomerization or polycondensation reactions desirably are monitored using a non-viscometric technique. The process has a rapid cycle time. The syrup contains the polymer and nonreactive carrier, and may more conveniently be used to make initially non-solid products such as polyester coatings than is the case when employing pelletized solid polyester resins.
    Type: Application
    Filed: March 6, 2017
    Publication date: October 26, 2017
    Applicant: Valspar Sourcing, Inc.
    Inventors: Larry B. Brandenburger, Thomas J. Melnyk
  • Patent number: 9624342
    Abstract: Medium and high molecular weight polyester polymers are prepared in syrup form from an ester oligomer. The oligomer is converted to the polymer by polycondensation at elevated pressure and elevated temperature in a nonreactive carrier capable of forming an azeotrope with water. The ester oligomerization or polycondensation reactions desirably are monitored using a non-viscometric technique. The process has a rapid cycle time. The syrup contains the polymer and nonreactive carrier, and may more conveniently be used to make initially non-solid products such as polyester coatings than is the case when employing pelletized solid polyester resins.
    Type: Grant
    Filed: February 6, 2008
    Date of Patent: April 18, 2017
    Assignee: Valspar Sourcing, Inc.
    Inventors: Larry B. Brandenburger, Thomas J. Melnyk
  • Publication number: 20160326397
    Abstract: The present description provides a water-reducible or water-dispersible coating system that can be used to form a durable, corrosion-resistant protective coating on a wide range of substrates. The coating system includes an alkyd resin prepared from a polyester feedstock that includes post-consumer recycled PET and a waste cooking oil feedstock. Methods for preparing the coating system and articles coated with the coating system are also described.
    Type: Application
    Filed: July 22, 2016
    Publication date: November 10, 2016
    Applicant: Valspar Sourcing, Inc.
    Inventors: Thomas J. Melnyk, Michael A. Bauer
  • Publication number: 20160280848
    Abstract: A silicone-modified polyester resin and methods for making the resin are described herein. The method includes production of a siliconized intermediate which is then esterified to give a silicone-modified polyester resin. Coating compositions including the silicone-modified polyester resin are provided, and coated articles with the coating composition applied to at least a portion of a surface thereof are also provided.
    Type: Application
    Filed: June 10, 2016
    Publication date: September 29, 2016
    Applicant: Valspar Sourcing, Inc.
    Inventors: Gregory B. Hayes, Thomas J. Melnyk
  • Patent number: 8758888
    Abstract: A primer/topcoat coil coating system employs crosslinkable branched hydroxyl-functional polyester-imide resins derived or derivable from a symmetric aromatic imide triol and a diacid or acid-producing derivative. The primer resin has a hydroxyl number greater than about 90 but not more than about 215, the topcoat resin has a hydroxyl number greater than about 100 but not more than about 215, and the primer and topcoat can each be hardened in 30 seconds or less to provide a coating having at least 0T flexibility with no tape off and at least 2H pencil hardness.
    Type: Grant
    Filed: April 22, 2008
    Date of Patent: June 24, 2014
    Assignee: Valspar Sourcing, Inc.
    Inventors: Gregory B. Hayes, Thomas J. Melnyk
  • Patent number: 8337995
    Abstract: Soak-in and strike through on the exposed end grain portions of low density or porous wood substrates including alder, birch, pine, poplar, and soft maple are reduced by applying to the end grain a solvent-borne coating composition containing an (i) alkyd resin having a hydroxyl number less than about 150, (ii) acid catalyst and (iii) cross linker. The resin desirably has a number average molecular weight greater than about 2000, and may have a Gardner coloration less than about 3 or may be a short oil alkyd based on coconut oil. By using a reduced hydroxyl number alkyd resin, a reduced cross linker amount may be employed, thereby reducing formaldehyde evolution in compositions made with methylated amino resin cross linkers such as methylated melamine resins.
    Type: Grant
    Filed: December 18, 2009
    Date of Patent: December 25, 2012
    Assignee: Valspar Sourcing, Inc.
    Inventors: Shaobing Wu, Thomas J. Melnyk, William E. Hale
  • Publication number: 20110262759
    Abstract: Soak-in and strike through on the exposed end grain portions of low density or porous wood substrates including alder, birch, pine, poplar, and soft maple are reduced by applying to the end grain a solvent-borne coating composition containing an (i) alkyd resin having a hydroxyl number less than about 150, (ii) acid catalyst and (iii) cross linker. The resin desirably has a number average molecular weight greater than about 2000, and may have a Gardner coloration less than about 3 or may be a short oil alkyd based on coconut oil. By using a reduced hydroxyl number alkyd resin, a reduced cross linker amount may be employed, thereby reducing formaldehyde evolution in compositions made with methylated amino resin cross linkers such as methylated melamine resins.
    Type: Application
    Filed: December 18, 2009
    Publication date: October 27, 2011
    Inventors: Shaobing Wu, Thomas J. Melnyk, William E. Hale