Patents by Inventor Thomas J Rushbrook
Thomas J Rushbrook has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250098815Abstract: A method of manufacturing an article of footwear includes perforating a midsole body of a sole structure to form perforations through the midsole body, wherein the midsole body has perforated holes established by the perforations. The method includes disposing each of a plurality of proprioceptive elements of the sole structure in a different one of the perforated holes as an integral portion of the midsole body surrounded by the perforations. Each central axis of the plurality of proprioceptive elements disposed in a medial sidewall portion of the midsole body and a lateral sidewall portion of the midsole body is angled relative to a vertical axis of the midsole body and is configured to align with a direction of a lateral loading force on the midsole body at a location of the respective proprioceptive element.Type: ApplicationFiled: December 10, 2024Publication date: March 27, 2025Applicant: NIKE, Inc.Inventors: Yuchung K. Chen, Oliver McLachlan, Thomas J. Rushbrook, Timothy J. Smith
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Publication number: 20250064167Abstract: A sole structure for an article of footwear includes a midsole having a medial edge and a lateral edge. The sole structure also include a first lower rib extending from the medial edge to the lateral edge of the midsole. The first lower rib includes a portion spaced from the midsole between the medial edge and the lateral edge. The sole structure further includes a medial flex member disposed between the midsole and the first lower rib near the medial edge and a lateral flex member disposed between the midsole and the first lower rib near the lateral edge. The medial flex member and the lateral flex member are configured to flex the first lower rib relative to the midsole in response to a force of a predetermined magnitude.Type: ApplicationFiled: November 12, 2024Publication date: February 27, 2025Applicant: NIKE, Inc.Inventors: Yuchung K. Chen, Joël Ryp Greenspan, Oliver McLachlan, Stuart Reinhardt, Thomas J. Rushbrook
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Patent number: 12201185Abstract: A sole structure for an article of footwear comprises a midsole body having a proximal surface and a distal surface. Proprioceptive elements may extend in holes in the midsole body. The midsole body has an interior portion having a first density and an outer skin covering the interior portion. The outer skin has a second density that is greater than the first density, extends along each of the holes from the proximal surface to the distal surface, and forms a cylinder around each of the perforated holes. The midsole body has a greater compressive stiffness under loading along each central axis than under loading transverse or oblique to each central axis. A first set of proprioceptive elements have a third density different from a fourth density of a second set.Type: GrantFiled: November 9, 2022Date of Patent: January 21, 2025Assignee: NIKE, Inc.Inventors: Yuchung K. Chen, Oliver McLachlan, Thomas J. Rushbrook, Timothy J. Smith
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Patent number: 12178289Abstract: An article of footwear with a dynamic support system that controls arrays of tiles in the upper of the footwear to adjust the level of support provided in different regions of the upper. Sensors in the sole of the footwear, in the upper of the footwear and/or in an article worn by the wearer of the footwear measure the level of stress or other characteristics and provide input to one or more microprocessors that control motors located in the sole or in the upper of the footwear. When the motors are activated, they may compress or loosen arrays of tiles to adjust the stiffness of the upper in one or more regions of the upper.Type: GrantFiled: December 22, 2021Date of Patent: December 31, 2024Assignee: NIKE, Inc.Inventors: Thomas J. Rushbrook, Tiffany A. Beers, Nathan T Gilbreath
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Publication number: 20240415230Abstract: A fiber bound engineered material is provided that imparts an intended characteristic at an intended relative location. A fiber layer is entangled with additional fibers in a manner to create a non-uniform engineered material. The lack of uniformity of a fiber bound engineered material may be accomplished through manipulation of the fibers and/or through fiber binding a scrim. The fiber layer binds with additional fibers through entanglement such that a mechanical connection between the entangled fibers is provided. This entanglement allows the fibers to bind without supplemental adhesives, interlacing, or connections. Variations in the fibers and/or inclusion of scrim materials prior to entanglement allows for an intended characteristic (e.g., a functional characteristic) at an intended relative location (e.g., a position determined by an article to be formed therefrom).Type: ApplicationFiled: August 29, 2024Publication date: December 19, 2024Inventors: Bhupesh Dua, Pamela S. Greene, Bruce J. Kilgore, Thomas J. Rushbrook
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Patent number: 12167767Abstract: A sole structure for an article of footwear includes a midsole having a medial edge and a lateral edge. The sole structure also include a first lower rib extending from the medial edge to the lateral edge of the midsole. The first lower rib includes a portion spaced from the midsole between the medial edge and the lateral edge. The sole structure further includes a medial flex member disposed between the midsole and the first lower rib near the medial edge and a lateral flex member disposed between the midsole and the first lower rib near the lateral edge. The medial flex member and the lateral flex member are configured to flex the first lower rib relative to the midsole in response to a force of a predetermined magnitude.Type: GrantFiled: April 4, 2023Date of Patent: December 17, 2024Assignee: NIKE, Inc.Inventors: Yuchung K. Chen, Joël Ryp Greenspan, Oliver McLachlan, Stuart Reinhardt, Thomas J. Rushbrook
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Patent number: 12156566Abstract: The present disclosure includes embodiments in which a knit upper in an article of footwear comprises various zones having different properties. For example, some zones may include thermoplastic yarns for bonding to other elements of the article of footwear such as a sole or a lacing system. Zones may also possess varying degrees of elasticity to, for example, accommodate a wearer's foot or provide the knit upper with stability. The knit upper may further include a visible or machine-detectable bite line to indicate the intended placement of elements of the article of footwear.Type: GrantFiled: September 2, 2022Date of Patent: December 3, 2024Assignee: Nike, Inc.Inventors: Stephen J. Hipp, Fanny Yung Ho, Bruce J. Kilgore, Thomas J. Rushbrook
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Patent number: 12137771Abstract: An article of footwear with a dynamic support system that controls arrays of tiles in the upper of the footwear to adjust the level of support provided in different regions of the upper. Sensors in the sole of the footwear, in the upper of the footwear and/or in an article worn by the wearer of the footwear measure the level of stress or other characteristics and provide input to one or more microprocessors that control motors located in the sole or in the upper of the footwear. When the motors are activated, they may compress or loosen arrays of tiles to adjust the stiffness of the upper in one or more regions of the upper.Type: GrantFiled: April 5, 2021Date of Patent: November 12, 2024Assignee: NIKE, Inc.Inventors: Thomas J. Rushbrook, Tiffany A. Beers, Nathan T. Gilbreath
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Patent number: 12115747Abstract: Processes and systems for thermoforming articles of wear are disclosed. The process can include utilizing a negative pressure generation system to seal an article in a forming material thereby compressing the forming material onto the outer surface of the article. The process can also include exposing the sealed article to an increased temperature followed by exposure to a decrease temperature, while maintaining the compressive force of the forming material on the outer surface of the article. A positive pressure can also be applied to the sealed article while undergoing the heating and/or cooling steps, which can facilitate the removal of bubbles from the article during thermoforming as well as apply additional compressive force to the outer surface of the article.Type: GrantFiled: June 13, 2022Date of Patent: October 15, 2024Assignee: NIKE, INC.Inventors: Giovanni Adami, Sam Amis, Sergio Cavaliere, Meng-Chun Hu, John Hurd, James Molyneux, Thomas J. Rushbrook, Timothy J. Smith, I-Hsien Tseng, Mirko Bianconi, Frederico Zecchetto
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Patent number: 12114727Abstract: A sole structure for an article of footwear comprises a midsole body having a proximal surface and a distal surface. The sole structure includes an outsole having a proximal surface and a distal surface, wherein the proximal surface of the outsole is secured to the distal surface of the midsole body. The outsole includes external flex grooves at the distal surface of the outsole, and the midsole body includes internal flex grooves at the proximal surface of the midsole body. The internal flex grooves overlie and are aligned with the external flex grooves such that the sole structure articulates at the external flex grooves both in dorsiflexion and in plantarflexion.Type: GrantFiled: November 9, 2022Date of Patent: October 15, 2024Assignee: NIKE, Inc.Inventors: Yuchung K. Chen, Oliver McLachlan, Thomas J. Rushbrook, Timothy J. Smith
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Patent number: 12108828Abstract: A method of manufacturing an article of footwear includes forming a midsole body such that the midsole body has annular holes in a proximal surface of the midsole body, annular recesses in a distal surface of the midsole body, and a plurality of proprioceptive elements. Each annular recess encircles a respective different one of the annular holes from below and extends beyond a lowest extent of the respective different one of the annular holes toward the proximal surface. Each proprioceptive element is centered in a different one of the annular holes.Type: GrantFiled: November 9, 2022Date of Patent: October 8, 2024Assignee: NIKE, Inc.Inventors: Yuchung K. Chen, Oliver McLachlan, Thomas J. Rushbrook, Timothy J. Smith
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Publication number: 20240315399Abstract: An article of footwear may include an upper configured to receive a foot of a wearer and a sole structure fixedly attached to the upper, the sole structure including a ground-contacting outer member and a removable midsole. The footwear may further include a motorized tensioning system including a power source, a control unit, a tensile member, and a motorized tightening device, the motorized tightening device being attached to an outer surface of the upper, and the tightening device being configured to apply tension in the tensile member to adjust the size of an internal void defined by the article of footwear. In addition, the power source and the control unit of the tensioning system may be configured to be removably disposed in the removable midsole.Type: ApplicationFiled: May 24, 2024Publication date: September 26, 2024Inventors: Thomas J. Rushbrook, Tiffany A. Beers
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Patent number: 12075884Abstract: A fiber bound engineered material is provided that imparts an intended characteristic at an intended relative location. A fiber layer is entangled with additional fibers in a manner to create a non-uniform engineered material. The lack of uniformity of a fiber bound engineered material may be accomplished through manipulation of the fibers and/or through fiber binding a scrim. The fiber layer binds with additional fibers through entanglement such that a mechanical connection between the entangled fibers is provided. This entanglement allows the fibers to bind without supplemental adhesives, interlacing, or connections. Variations in the fibers and/or inclusion of scrim materials prior to entanglement allows for an intended characteristic (e.g., a functional characteristic) at an intended relative location (e.g., a position determined by an article to be formed therefrom).Type: GrantFiled: November 30, 2017Date of Patent: September 3, 2024Assignee: NIKE, Inc.Inventors: Bhupesh Dua, Pamela S. Greene, Bruce J. Kilgore, Thomas J. Rushbrook
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Publication number: 20240277112Abstract: A fiber bound engineered material is provided that imparts an intended characteristic at an intended relative location. A fiber layer is entangled with additional fibers in a manner to create a non-uniform engineered material. The lack of uniformity of a fiber bound engineered material may be accomplished through manipulation of the fibers and/or through fiber binding a scrim. The fiber layer binds with additional fibers through entanglement such that a mechanical connection between the entangled fibers is provided. This entanglement allows the fibers to bind without supplemental adhesives, interlacing, or connections. Variations in the fibers and/or inclusion of scrim materials prior to entanglement allows for an intended characteristic (e.g., a functional characteristic) at an intended relative location (e.g., a position determined by an article to be formed therefrom).Type: ApplicationFiled: April 30, 2024Publication date: August 22, 2024Inventors: Bhupesh Dua, Pamela S. Greene, Bruce J. Kilgore, Thomas J. Rushbrook
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Patent number: 12054857Abstract: Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.Type: GrantFiled: January 7, 2022Date of Patent: August 6, 2024Assignee: Nike, Inc.Inventors: Giovanni Adami, Sam Amis, Sergio Cavaliere, Jessica Green, Stephen Hipp, John Hurd, James Molyneux, Thomas J. Rushbrook, Timothy J. Smith, Christianna Wincek
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Publication number: 20240225186Abstract: An article of footwear having a heel region with a posterior end of the article of footwear, a mid-foot region, and a forefoot region with an anterior end of the article of footwear; a lateral side, and a medial side opposite the lateral side; an upper; a sole structure, the sole structure coupled to the upper, and wherein the sole structure has; a cushioning element disposed in the heel region, the cushioning element having a first tube and a second tube, wherein each of the first tube and the second tube extend from the lateral side of the article of footwear to the medial side of the article of footwear, wherein the first tube includes a contained fluid volume at a first pressure, and the second tube includes a contained fluid volume at a second pressure, wherein the first pressure and the second pressure are equal to one another.Type: ApplicationFiled: October 19, 2023Publication date: July 11, 2024Applicant: Nike, Inc.Inventors: Fidencio Campos, II, Roger Paul Murphy, Thomas J. Rushbrook, Jessica Small, Matthew W. Thornton
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Publication number: 20240225188Abstract: An article of footwear having a heel region including a posterior end, a mid-foot region, and a forefoot region including an anterior end. The article of footwear having a lateral side, and a medial side opposite the lateral side; an upper; and a sole structure coupled to the upper. The sole structure has a first cushioning element, having a plurality of first tubes and a plurality of first web areas. Adjacent first tubes are connected to one another by a respective first web area of the plurality of first web areas. The sole structure also having a second cushioning element, having a plurality of second tubes and a plurality of second web areas. Adjacent second tubes are connected to one another by a respective web area of the second plurality of web areas.Type: ApplicationFiled: October 19, 2023Publication date: July 11, 2024Applicant: Nike, Inc.Inventors: Fidencio Campos, II, Shawn G. Carboy, Zachary M. Elder, Jonathan Kosenick, Roger Paul Murphy, Thomas J. Rushbrook, Jessica Small, Matthew W. Thornton
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Publication number: 20240225184Abstract: An article of footwear comprising an upper and a sole structure coupled to the upper. The sole structure includes a cushioning element, comprising a plurality of tubes, wherein adjacent tubes are connected to one another by a respective web area, disposed between a first support element and a second support element, wherein one or more of the respective web areas is exposed to the external environment.Type: ApplicationFiled: October 19, 2023Publication date: July 11, 2024Applicant: Nike, Inc.Inventors: Fidencio Campos, II, Roger Paul Murphy, Thomas J. Rushbrook, Jessica Small, Matthew W. Thornton
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Publication number: 20240225185Abstract: A sole structure for an article of footwear having a first support element, the first support element including a first set of recesses; a second support element, the second support element including a second set of recesses, and wherein the second support element includes an opening extending therethrough; a coupling portion, the coupling portion including a third set of recesses, and wherein the coupling portion is disposed within the opening of the second support element; a cushioning element disposed between the first support element and the second support element, the cushioning element including a plurality of tubes, wherein the first set of recesses, the second set of recesses, and the third set of recesses form a continuous receiving area, and wherein the cushioning element is disposed within the continuous receiving area.Type: ApplicationFiled: October 19, 2023Publication date: July 11, 2024Applicant: Nike, Inc.Inventors: Fidencio Campos, II, Roger Paul Murphy, Thomas J. Rushbrook, Jessica Small, Matthew W. Thornton
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Publication number: 20240225189Abstract: An article of footwear having a heel region including a posterior end, a mid-foot region, and a forefoot region including an anterior end. The article of footwear having an upper extending from the heel region to the forefoot region and a sole structure coupled to the upper. The sole structure further has a first cushioning element having a first tube, a second tube, a third tube, and a fourth tube, and an outsole layer extending from the posterior end to the anterior end. The outsole layer is configured to directly receive a portion of the first cushioning element, and the outsole layer forms a ground-contacting surface of the article of footwear.Type: ApplicationFiled: October 19, 2023Publication date: July 11, 2024Applicant: Nike, Inc.Inventors: Fidencio Campos, II, Shawn G. Carboy, Zachary M. Elder, Jonathan Kosenick, Roger Paul Murphy, Thomas J. Rushbrook, Jessica Small, Matthew W. Thornton