Patents by Inventor Thomas James Dunn

Thomas James Dunn has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10871369
    Abstract: The methods disclosed herein include recording at near-vertical first and second measurement positions respective first and second interferograms of the photomask surface and defining a difference map as the difference between the first and second interferograms. Respective first and second normal forces on the photomask are also measured at the first and second measurement positions. The change in the normal force is used define a scaling factor, which is applied to the difference map to define a scaled difference map. A compensated flatness measurement with a reduced shape contribution due to gravity is obtained by subtracting the scaled difference map from the first interferogram. An interferometer-based flatness measurement system is also disclosed.
    Type: Grant
    Filed: July 31, 2019
    Date of Patent: December 22, 2020
    Assignee: Corning Incorporated
    Inventors: Thomas James Dunn, John Weston Frankovich, Robert Dennis Grejda, Christopher Alan Lee, Matthew Ronald Millecchia, Yoshihiro Nakamura
  • Publication number: 20200041248
    Abstract: The methods disclosed herein include recording at near-vertical first and second measurement positions respective first and second interferograms of the photomask surface and defining a difference map as the difference between the first and second interferograms. Respective first and second normal forces on the photomask are also measured at the first and second measurement positions. The change in the normal force is used define a scaling factor, which is applied to the difference map to define a scaled difference map. A compensated flatness measurement with a reduced shape contribution due to gravity is obtained by subtracting the scaled difference map from the first interferogram. An interferometer-based flatness measurement system is also disclosed.
    Type: Application
    Filed: July 31, 2019
    Publication date: February 6, 2020
    Inventors: Thomas James Dunn, John Weston Frankovich, Robert Dennis Grejda, Christopher Alan Lee, Matthew Ronald Millecchia, Yoshihiro Nakamura
  • Patent number: 10488176
    Abstract: A metrology apparatus has an illumination source that directs collimated light to a reference surface and to an optical component having a test surface that is in parallel with the reference surface. A first imaging lens defines a Fourier transform plane for light reflected from the reference surface and the test surface. A spatial filtering element is actuable to a blocking position that blocks specular light at the transform plane. A second imaging lens forms, at an image plane, an image of the test surface. A sensor array generates image data from received light at the image plane.
    Type: Grant
    Filed: June 15, 2017
    Date of Patent: November 26, 2019
    Assignee: Corning Incorporated
    Inventors: Thomas James Dunn, Paul Francis Michaloski
  • Publication number: 20170363414
    Abstract: A metrology apparatus has an illumination source that directs collimated light to a reference surface and to an optical component having a test surface that is in parallel with the reference surface. A first imaging lens defines a Fourier transform plane for light reflected from the reference surface and the test surface. A spatial filtering element is actuable to a blocking position that blocks specular light at the transform plane. A second imaging lens forms, at an image plane, an image of the test surface. A sensor array generates image data from received light at the image plane.
    Type: Application
    Filed: June 15, 2017
    Publication date: December 21, 2017
    Inventors: THOMAS JAMES DUNN, Paul Francis Michaloski
  • Patent number: 9829310
    Abstract: An apparatus for measuring the surface contour of a target area of a substrate has a light source to emit a measurement light beam. A beam splitting element defines a measurement axis and a reference axis. A substrate holder disposes the target area along the measurement axis and tilted away from normal incidence, about a tilt axis that orthogonally intersects the measurement axis, according to a predetermined tilt angle that is a function of the measurement light beam wavelength. An imaging sensor records a fringe pattern generated from the measurement light beam and a reference light beam. A computer extracts frequency profiles from the recorded fringe pattern, each profile taken in a direction that is orthogonal to the direction of the tilt axis, wherein the programmed instructions further compute changes in the contour of the target area surface according to the frequency profiles.
    Type: Grant
    Filed: June 30, 2016
    Date of Patent: November 28, 2017
    Assignee: Corning Incorporated
    Inventors: Alexander Timothy Bean, Thomas James Dunn, Christopher Alan Lee, Mark Joseph Tronolone
  • Patent number: 9651358
    Abstract: A grazing-incidence interferometer includes first and second spaced-apart diffractive optical elements with a generally planar object disposed therebetween. The first diffractive optical element forms sheared first-diffracted-order light beams that reflect from opposite first and second surfaces of the object at grazing-incidence angles, while a zero-diffracted-order light beam goes unreflected. The second diffractive optical element combines the unreflected zero-diffracted-order light beam and the sheared reflected beams to form a collimated, combined beam. A 1× double-telecentric relay system relays the combined beam to a folding optical system that forms first and second interference images on a diffusing screen located at an image plane. Digital images of the first and second interference images are obtained and processed to characterize the thickness variation of the object.
    Type: Grant
    Filed: July 29, 2014
    Date of Patent: May 16, 2017
    Assignee: Corning Incorporated
    Inventors: Joshua Monroe Cobb, Thomas James Dunn, John Weston Frankovich
  • Publication number: 20170003120
    Abstract: An apparatus for measuring the surface contour of a target area of a substrate has a light source to emit a measurement light beam. A beam splitting element defines a measurement axis and a reference axis. A substrate holder disposes the target area along the measurement axis and tilted away from normal incidence, about a tilt axis that orthogonally intersects the measurement axis, according to a predetermined tilt angle that is a function of the measurement light beam wavelength. An imaging sensor records a fringe pattern generated from the measurement light beam and a reference light beam. A computer extracts frequency profiles from the recorded fringe pattern, each profile taken in a direction that is orthogonal to the direction of the tilt axis, wherein the programmed instructions further compute changes in the contour of the target area surface according to the frequency profiles.
    Type: Application
    Filed: June 30, 2016
    Publication date: January 5, 2017
    Inventors: Alexander Timothy Bean, Thomas James Dunn, Christopher Alan Lee, Mark Joseph Tronolone
  • Patent number: 9513214
    Abstract: Thickness and group index variations in test strip samples of ultra-low expansion glass are made by extracting the strip samples with front and back faces oriented at an acute skew angle to the axis of the boule. The strip samples are positioned the within an interferometric measurement cavity so that a set of subcavities formed by pairings of each of two reference surfaces together with each of the front and back faces of the strip sample which each subcavity having a different optical path length spacing. The skew angle is sized to avoid diffusion effects of striae present in the boule.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: December 6, 2016
    Assignee: Corning Incorporated
    Inventors: Paul Gerard Dewa, Thomas James Dunn, Robert Dennis Grejda, Christopher Alan Lee
  • Publication number: 20150049337
    Abstract: A grazing-incidence interferometer includes first and second spaced-apart diffractive optical elements with a generally planar object disposed therebetween. The first diffractive optical element forms sheared first-diffracted-order light beams that reflect from opposite first and second surfaces of the object at grazing-incidence angles, while a zero-diffracted-order light beam goes unreflected. The second diffractive optical element combines the unreflected zero-diffracted-order light beam and the sheared reflected beams to form a collimated, combined beam. A 1X double-telecentric relay system relays the combined beam to a folding optical system that forms first and second interference images on a diffusing screen located at an image plane. Digital images of the first and second interference images are obtained and processed to characterize the thickness variation of the object.
    Type: Application
    Filed: July 29, 2014
    Publication date: February 19, 2015
    Inventors: Joshua Monroe Cobb, Thomas James Dunn, John Weston Frankovich
  • Publication number: 20150009487
    Abstract: Thickness and group index variations in test strip samples of ultra-low expansion glass are made by extracting the strip samples with front and back faces oriented at an acute skew angle to the axis of the boule. The strip samples are positioned the within an interferometric measurement cavity so that a set of subcavities formed by pairings of each of two reference surfaces together with each of the front and back faces of the strip sample which each subcavity having a different optical path length spacing. The skew angle is sized to avoid diffusion effects of striae present in the boule.
    Type: Application
    Filed: June 30, 2014
    Publication date: January 8, 2015
    Inventors: Paul Gerard Dewa, Thomas James Dunn, Robert Dennis Grejda, Christopher Alan Lee
  • Patent number: 8531677
    Abstract: A frequency-shifting interferometer is arranged for measuring an optical profile of a test object with a continuously tunable light source. A succession of the interference images of the test object are captured together with a measure of the beam frequencies at which interference images are formed. A limited number of the captured interference images of the test object are selected so that the monitored beam frequencies approximately match a predetermined beam frequency spacing pattern. Further processing proceeds based on the selected interference images.
    Type: Grant
    Filed: May 18, 2011
    Date of Patent: September 10, 2013
    Assignee: Corning Incorporated
    Inventors: Thomas James Dunn, Christopher Alan Lee, Mark Joseph Tronolone
  • Patent number: 8526008
    Abstract: A Fizeau interferometer incorporates an off-axis paraboloidal reflector that forms virtual images of reference and test surfaces and a camera lens that converts the virtual images into real images on a camera detector surface. The camera detector surface is arranged together with the camera lens to accommodate tilting of the virtual images by the off-axis paraboloidal reflector.
    Type: Grant
    Filed: December 6, 2011
    Date of Patent: September 3, 2013
    Assignee: Corning Incorporated
    Inventors: Joshua Monroe Cobb, Thomas James Dunn, John Weston Frankovich
  • Patent number: 8218586
    Abstract: A wavelength tunable system including a laser having a lasing cavity and an external cavity, the cavities having a common optical axis; a reflective grating fixed in the external cavity; a collimating lens between the lasing cavity and the reflective grating; and an adjustable reflective mirror defining one end of the external cavity and optically coupled to the fixed reflective grating, the adjustable reflective mirror pivots about the fixed reflective grating, and a method of use as defined herein.
    Type: Grant
    Filed: November 13, 2009
    Date of Patent: July 10, 2012
    Assignee: Corning Incorporated
    Inventors: Thomas James Dunn, Jack Weston Frankovich, Christopher Alan Lee
  • Publication number: 20120154819
    Abstract: A Fizeau interferometer incorporates an off-axis paraboloidal reflector that forms virtual images of reference and test surfaces and a camera lens that converts the virtual images into real images on a camera detector surface. The camera detector surface is arranged together with the camera lens to accommodate tilting of the virtual images by the off-axis paraboloidal reflector.
    Type: Application
    Filed: December 6, 2011
    Publication date: June 21, 2012
    Inventors: Joshua Monroe Cobb, Thomas James Dunn, John Weston Frankovich
  • Publication number: 20110292405
    Abstract: A frequency-shifting interferometer is arranged for measuring an optical profile of a test object with a continuously tunable light source. A succession of the interference images of the test object are captured together with a measure of the beam frequencies at which interference images are formed. A limited number of the captured interference images of the test object are selected so that the monitored beam frequencies approximately match a predetermined beam frequency spacing pattern. Further processing proceeds based on the selected interference images.
    Type: Application
    Filed: May 18, 2011
    Publication date: December 1, 2011
    Inventors: Thomas James Dunn, Christopher Alan Lee, Mark Joseph Tronolone
  • Patent number: 7916763
    Abstract: A wavelength tunable system including: a laser having a lasing cavity and an external cavity; a frequency-adjuster in the external cavity; and an adjustable current source to adjust the laser diode current, and a method of use as defined herein.
    Type: Grant
    Filed: November 9, 2009
    Date of Patent: March 29, 2011
    Assignee: Corning Incorporated
    Inventors: Thomas James Dunn, Christopher Alan Lee, Mark Joseph Tronolone
  • Publication number: 20100128746
    Abstract: A wavelength tunable system including a laser having a lasing cavity and an external cavity, the cavities having a common optical axis; a reflective grating fixed in the external cavity; a collimating lens between the lasing cavity and the reflective grating; and an adjustable reflective mirror defining one end of the external cavity and optically coupled to the fixed reflective grating, the adjustable reflective mirror pivots about the fixed reflective grating, and a method of use as defined herein.
    Type: Application
    Filed: November 13, 2009
    Publication date: May 27, 2010
    Inventors: Thomas James Dunn, Jack Weston Frankovich, Christopher Alan Lee
  • Publication number: 20100128745
    Abstract: A wavelength tunable system including: a laser having a lasing cavity and an external cavity; a frequency-adjuster in the external cavity; and an adjustable current source to adjust the laser diode current, and a method of use as defined herein.
    Type: Application
    Filed: November 9, 2009
    Publication date: May 27, 2010
    Inventors: Thomas James Dunn, Christopher Alan Lee, Mark Joseph Tronolone