Patents by Inventor Thomas Joseph McDonough

Thomas Joseph McDonough has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240066798
    Abstract: A 3D printer includes a gantry configured to move in a plane substantially parallel to a x-y build plane and a print head configured to extrude molten material to print a 3D part in a layer-by-layer process. The 3D printer includes a platen configured to support the part being printed in the layer by layer process and positionable with a primary Z positioner along a z-axis substantially normal to the x-y build plane. The 3D printer includes a local Z positioner moved by the gantry, the local Z positioner comprising a linear motor configured to move the print head in the z-direction and having an operable range of motion extending from a nominal build position at which a nozzle of the print head is positioned in the x-y build plane to a raised position above the x-y build plane.
    Type: Application
    Filed: July 20, 2023
    Publication date: February 29, 2024
    Inventors: Paul Joseph Leavitt, Thomas Joseph McDonough, Zachary James Davis
  • Patent number: 11760015
    Abstract: A 3D printer includes a gantry configured to move in a plane substantially parallel to a x-y build plane and a print head configured to extrude molten material to print a 3D part in a layer-by-layer process. The 3D printer includes a platen configured to support the part being printed in the layer by layer process and positionable with a primary Z positioner along a z-axis substantially normal to the x-y build plane. The 3D printer includes a local Z positioner moved by the gantry, the local Z positioner comprising a linear motor configured to move the print head in the z-direction and having an operable range of motion extending from a nominal build position at which a nozzle of the print head is positioned in the x-y build plane to a raised position above the x-y build plane.
    Type: Grant
    Filed: December 30, 2021
    Date of Patent: September 19, 2023
    Assignee: Stratasys, Inc.
    Inventors: Paul Joseph Leavitt, Thomas Joseph McDonough, Zachary James Davis
  • Publication number: 20230211553
    Abstract: A method of moving a print head between a plurality of partitioned chambers in a 3D printer includes providing the 3D printer having a thermal barrier having an area defined by a length and width, wherein a print head nozzle can be positioned through the thermal barrier along the width or the length and at least two partitioned chambers below the area of the thermal barrier, wherein a first chamber comprises a printing chamber and a second chamber comprises a chamber providing another functionality. The method includes raising the print head in a z direction from the second chamber to above the thermal barrier and moving the print head in a x-y direction from above the second chamber over the partition to a location above the first chamber. The method also includes lowering the print head in the z direction and into the first chamber such that an extrusion port of a nozzle of the print head is proximate a x-y print plane.
    Type: Application
    Filed: December 30, 2022
    Publication date: July 6, 2023
    Inventors: Paul Joseph Leavitt, Thomas Joseph McDonough
  • Publication number: 20230211556
    Abstract: A 3D printer includes a gantry configured to move in a plane and in a direction substantially normal to the plane and at least one print head carried by the gantry, the at least on print head comprising an extrusion nozzle at a bottom end. The 3D printer includes a plurality of partitioned chambers accessible by the at least one print head, each of the partitioned chambers having an upper edge defining an opening into each of the plurality of chambers, and a platen within a first chamber of the plurality of chambers, the platen configured to receive material from the print head to print the 3D part.
    Type: Application
    Filed: December 30, 2022
    Publication date: July 6, 2023
    Inventors: Paul Joseph Leavitt, Thomas Joseph McDonough
  • Publication number: 20230028236
    Abstract: A 3D printer includes a gantry configured to move in a plane substantially parallel to a x-y build plane and a print head configured to extrude molten material to print a 3D part in a layer-by-layer process. The 3D printer includes a platen configured to support the part being printed in the layer by layer process and positionable with a primary Z positioner along a z-axis substantially normal to the x-y build plane. The 3D printer includes a local Z positioner moved by the gantry, the local Z positioner comprising a linear motor configured to move the print head in the z-direction and having an operable range of motion extending from a nominal build position at which a nozzle of the print head is positioned in the x-y build plane to a raised position above the x-y build plane.
    Type: Application
    Filed: December 30, 2021
    Publication date: January 26, 2023
    Inventors: Paul Joseph Leavitt, Thomas Joseph McDonough, Zachary James Davis