Patents by Inventor Thomas K. DeLay

Thomas K. DeLay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220275909
    Abstract: The present disclosure provides a pressure vessel 10 (sometimes known as a composite overwrapped pressure vessel or “COPV”) comprising carbon fiber 20 (such as carbon fiber 20 filaments) wrapped around a tank liner 30.
    Type: Application
    Filed: May 16, 2022
    Publication date: September 1, 2022
    Inventor: Thomas K. DeLay
  • Patent number: 11353160
    Abstract: The present disclosure provides a pressure vessel 10 (sometimes known as a composite overwrapped pressure vessel or “COPV”) comprising carbon fiber 20 (such as carbon fiber 20 filaments) wrapped around a tank liner 30.
    Type: Grant
    Filed: October 28, 2014
    Date of Patent: June 7, 2022
    Assignee: HANWHA CIMARRON LLC
    Inventor: Thomas K. DeLay
  • Publication number: 20150240993
    Abstract: The present disclosure provides a pressure vessel 10 (sometimes known as a composite overwrapped pressure vessel or “COPV”) comprising carbon fiber 20 (such as carbon fiber 20 filaments) wrapped around a tank liner 30.
    Type: Application
    Filed: October 28, 2014
    Publication date: August 27, 2015
    Inventor: Thomas K. DeLay
  • Patent number: 8561829
    Abstract: A pressure vessel includes a ported fitting having an annular flange formed on an end thereof and a tank that envelopes the annular flange. A crack arresting barrier is bonded to and forming a lining of the tank within the outer surface thereof. The crack arresting barrier includes a cured resin having a post-curing ductility rating of at least approximately 60% through the cured resin, and further includes randomly-oriented fibers positioned in and throughout the cured resin.
    Type: Grant
    Filed: July 9, 2012
    Date of Patent: October 22, 2013
    Assignee: The United States of America as Represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Thomas K. DeLay
  • Patent number: 8297468
    Abstract: A storage tank is provided for storing liquefied natural gas on, for example, a motor vehicle such as a bus or truck. The storage tank includes a metal liner vessel encapsulated by a resin-fiber composite layer. A foam insulating layer, including an outer protective layer of epoxy or of a truck liner material, covers the composite layer. A non-conducting protective coating may be painted on the vessel between the composite layer and the vessel so as to inhibit galvanic corrosion.
    Type: Grant
    Filed: May 20, 2004
    Date of Patent: October 30, 2012
    Assignee: The United States of America as Represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Thomas K. DeLay
  • Patent number: 7867589
    Abstract: A lightweight, high-pressure cryogenic tank construction includes an inner layer comprising a matrix of fiber and resin suitable for cryogenic use. An outer layer in intimate contact with the inner layer provides support of the inner layer, and is made of resin composite. The tank is made by placing a fiber preform on a mandrel and infusing the preform with the resin. The infused preform is then encapsulated within the outer layer.
    Type: Grant
    Filed: July 20, 2007
    Date of Patent: January 11, 2011
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Thomas K. DeLay
  • Patent number: 7641949
    Abstract: A composite overwrapped pressure vessel is provided which includes a composite overwrapping material including fibers disposed in a resin matrix. At least first and second kinds of fibers are used. These fibers typically have characteristics of high strength and high toughness to provide impact resistance with increased pressure handling capability and low weight. The fibers are applied to form a pressure vessel using wrapping or winding techniques with winding angles varied for specific performance characteristics. The fibers of different kinds are dispersed in a single layer of winding or wound in distinct separate layers. Layers of fabric comprised of such fibers are interspersed between windings for added strength or impact resistance. The weight percentages of the high toughness and high strength materials are varied to provide specified impact resistance characteristics. The resin matrix is formed with prepregnated fibers or through wet winding. The vessels are formed with or without liners.
    Type: Grant
    Filed: May 20, 2004
    Date of Patent: January 5, 2010
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Thomas K. DeLay, James E. Patterson, Michael A. Olson
  • Publication number: 20090020536
    Abstract: A lightweight, high-pressure cryogenic tank construction includes an inner layer comprising a matrix of fiber and resin suitable for cryogenic use. An outer layer in intimate contact with the inner layer provides support of the inner layer, and is made of resin composite. The tank is made by placing a fiber preform on a mandrel and infusing the preform with the resin. The infused preform is then encapsulated within the outer layer.
    Type: Application
    Filed: July 20, 2007
    Publication date: January 22, 2009
    Inventor: Thomas K. DeLay
  • Patent number: 6953129
    Abstract: An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and heat absorption.
    Type: Grant
    Filed: August 27, 2002
    Date of Patent: October 11, 2005
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Thomas K. DeLay
  • Publication number: 20040040969
    Abstract: An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and heat absorption.
    Type: Application
    Filed: August 27, 2002
    Publication date: March 4, 2004
    Inventors: Thomas K. DeLay, Raj K. Kaul
  • Publication number: 20020155232
    Abstract: Two problems face fabricators of pressure tanks for space flight use. First, helium is the most common pressurant gas for launch vehicles, yet composite tanks, and liners used in other tanks carrying helium perform poorly. Pressure tanks fabricated using steel, aluminum, and copper are too heavy for space flight use. Second, cost is a considerable factor when tanks must be configured to fit in spaces of various sizes and shapes available for them. By the method herein pressure tanks having very low permeabilities for gases can be fabricated in various sizes and shapes. A mandrel is cut out of foamed plastic. It is then wrapped or overlayed with composite materials in three stages to form the pressure tank.
    Type: Application
    Filed: July 26, 2001
    Publication date: October 24, 2002
    Inventor: Thomas K. DeLay
  • Patent number: 6193917
    Abstract: A composite tank for containing liquid oxygen and the method of making the same wherein a water-soluble mandrel having the desired tank configuration and a cylindrical A method of making a composite tank for containing liquid oxygen configuration of the mandrel and an outer boss conforming to the configuration of the inner boss, the bosses each having a tubular portion for receiving the protuberance on the mandrel and a spherical portion. The mandrel and the bosses are first coated with a nickel coating. The mandrel is then wrapped with graphite fibers wetted with an epoxy resin and this resin is cured. A layer of insulating foam is then applied to the tank and cured. The insulating foam is machined to a desired configuration and a layer of aramid fibers wetted with a second epoxy resin is wrapped around the tank. The second resin is cured and the water soluble mandrel is washed from inside the tank.
    Type: Grant
    Filed: June 19, 2000
    Date of Patent: February 27, 2001
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Thomas K. DeLay
  • Patent number: 6158605
    Abstract: A composite tank for containing liquid oxygen and the method of making the same wherein a water-soluble mandrel having the desired tank configuration and a cylindrical protuberance on at least one end is fitted with an inner boss conforming to the configuration of the mandrel and an outer boss conforming to the configuration of the inner boss, the bosses each having a tubular portion for receiving the protuberance on the mandrel and a spherical portion. The mandrel and the bosses are first coated with a nickel coating. The mandrel is then wrapped with graphite fibers wetted with an epoxy resin and this resin is cured. A layer of insulating foam is then applied to the tank and cured. The insulating foam is machined to a desired configuration and a layer of aramid fibers wetted with a second epoxy resin is wrapped around the tank. The second resin is cured and the water soluble mandrel is washed from inside the tank.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: December 12, 2000
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Thomas K. DeLay
  • Patent number: D897928
    Type: Grant
    Filed: December 28, 2018
    Date of Patent: October 6, 2020
    Assignee: Tauranga Tech, LLC
    Inventor: Thomas K. DeLay
  • Patent number: D924117
    Type: Grant
    Filed: July 27, 2020
    Date of Patent: July 6, 2021
    Assignee: Tauranga Tech, LLC
    Inventor: Thomas K. DeLay