Patents by Inventor Thomas M. Lillo

Thomas M. Lillo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8551607
    Abstract: An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: October 8, 2013
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Henry S. Chu, Thomas M. Lillo, Kevin M. McHugh
  • Patent number: 8381631
    Abstract: Laminate armor and methods of manufacturing laminate armor. Specifically, laminate armor plates comprising a commercially pure titanium layer and a titanium alloy layer bonded to the commercially pure titanium outer layer are disclosed, wherein an average thickness of the titanium alloy inner layer is about four times an average thickness of the commercially pure titanium outer layer. In use, the titanium alloy layer is positioned facing an area to be protected. Additionally, roll-bonding methods for manufacturing laminate armor plates are disclosed.
    Type: Grant
    Filed: December 1, 2008
    Date of Patent: February 26, 2013
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Henry S. Chu, Thomas M. Lillo, Thomas M. Zagula
  • Patent number: 8377512
    Abstract: An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: February 19, 2013
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Henry S. Chu, Thomas M. Lillo, Kevin M. McHugh
  • Patent number: 8357623
    Abstract: Methods of forming composite materials include coating particles of titanium dioxide with a substance including boron (e.g., boron carbide) and a substance including carbon, and reacting the titanium dioxide with the substance including boron and the substance including carbon to form titanium diboride. The methods may be used to form ceramic composite bodies and materials, such as, for example, a ceramic composite body or material including silicon carbide and titanium diboride. Such bodies and materials may be used as armor bodies and armor materials. Such methods may include forming a green body and sintering the green body to a desirable final density. Green bodies formed in accordance with such methods may include particles comprising titanium dioxide and a coating at least partially covering exterior surfaces thereof, the coating comprising a substance including boron (e.g., boron carbide) and a substance including carbon.
    Type: Grant
    Filed: March 30, 2009
    Date of Patent: January 22, 2013
    Assignee: U.S. Department of Energy
    Inventors: Thomas M. Lillo, Henry S. Chu, William M. Harrison
  • Patent number: 8231963
    Abstract: An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: July 31, 2012
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Henry S. Chu, Thomas M. Lillo, Kevin M. McHugh
  • Publication number: 20120180630
    Abstract: Laminate armor and methods of manufacturing laminate armor are disclosed. Specifically, laminate armor plates comprising a commercially pure titanium layer and a titanium alloy layer bonded to the commercially pure titanium outer layer are disclosed, wherein an average thickness of the titanium alloy inner layer is about four times an average thickness of the commercially pure titanium outer layer. In use, the titanium alloy layer is positioned facing an area to be protected. Additionally, roll-bonding methods for manufacturing laminate armor plates are disclosed.
    Type: Application
    Filed: December 1, 2008
    Publication date: July 19, 2012
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Henry S. Chu, Thomas M. Lillo, Thomas A. Zagula
  • Publication number: 20110020538
    Abstract: An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.
    Type: Application
    Filed: September 29, 2010
    Publication date: January 27, 2011
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Henry S. Chu, Thomas M. Lillo, Kevin M. McHugh
  • Publication number: 20110017056
    Abstract: An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.
    Type: Application
    Filed: September 29, 2010
    Publication date: January 27, 2011
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Henry S. Chu, Thomas M. Lillo, Kevin M. McHugh
  • Publication number: 20110011254
    Abstract: An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.
    Type: Application
    Filed: September 29, 2010
    Publication date: January 20, 2011
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Henry S. Chu, Thomas M. Lillo, Kevin M. McHugh
  • Patent number: 7838079
    Abstract: An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.
    Type: Grant
    Filed: November 17, 2004
    Date of Patent: November 23, 2010
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Henry S. Chu, Thomas M. Lillo, Kevin M. McHugh
  • Patent number: 7833922
    Abstract: Methods of forming aluminum oxynitride (AlON) materials include sintering green bodies comprising aluminum orthophosphate or another sacrificial material therein. Such green bodies may comprise aluminum, oxygen, and nitrogen in addition to the aluminum orthophosphate. For example, the green bodies may include a mixture of aluminum oxide, aluminum nitride, and aluminum orthophosphate or another sacrificial material. Additional methods of forming aluminum oxynitride (AlON) materials include sintering a green body including a sacrificial material therein, using the sacrificial material to form pores in the green body during sintering, and infiltrating the pores formed in the green body with a liquid infiltrant during sintering. Bodies are formed using such methods.
    Type: Grant
    Filed: January 8, 2009
    Date of Patent: November 16, 2010
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Michael P. Bakas, Thomas M. Lillo, Henry S. Chu
  • Publication number: 20100248930
    Abstract: Methods of forming composite materials include coating particles of titanium dioxide with a substance including boron (e.g., boron carbide) and a substance including carbon, and reacting the titanium dioxide with the substance including boron and the substance including carbon to form titanium diboride. The methods may be used to form ceramic composite bodies and materials, such as, for example, a ceramic composite body or material including silicon carbide and titanium diboride. Such bodies and materials may be used as armor bodies and armor materials. Such methods may include forming a green body and sintering the green body to a desirable final density. Green bodies formed in accordance with such methods may include particles comprising titanium dioxide and a coating at least partially covering exterior surfaces thereof, the coating comprising a substance including boron (e.g., boron carbide) and a substance including carbon.
    Type: Application
    Filed: March 30, 2009
    Publication date: September 30, 2010
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Thomas M. Lillo, Henry S. Chu, William Harrison, Derek Bailey
  • Publication number: 20100173768
    Abstract: Methods of forming aluminum oxynitride (AlON) materials include sintering green bodies comprising aluminum orthophosphate or another sacrificial material therein. Such green bodies may comprise aluminum, oxygen, and nitrogen in addition to the aluminum orthophosphate. For example, the green bodies may include a mixture of aluminum oxide, aluminum nitride, and aluminum orthophosphate or another sacrificial material. Additional methods of forming aluminum oxynitride (AlON) materials include sintering a green body including a sacrificial material therein, using the sacrificial material to form pores in the green body during sintering, and infiltrating the pores formed in the green body with a liquid infiltrant during sintering. Bodies are formed using such methods.
    Type: Application
    Filed: January 8, 2009
    Publication date: July 8, 2010
    Applicant: Battelle Energy Alliance, LLC
    Inventors: Michael P. Bakas, Thomas M. Lillo, Henry S. Chu