Abstract: A cable support assembly comprising a grommet, a clamp, and a single or a plurality of fasteners. Wherein, the grommet is an elastic grommet comprising clamp section and strain-relief section, and the clamp is a rigid clamp comprising an upper clamp half and a lower clamp half. Wherein, the at least one fastener may tighten the clamp halves together and affix the cable support assembly to a surface.

Abstract: Methods and systems for hydraulic actuation of axle system components are provided. A hydraulic system in an electric axle, is provided in one example, which includes a housing with a plurality of sections that enclose an electric motor and a gearbox, the system further includes a hydraulic pump that is coupled to the housing and configured to supply pressurized fluid to a solenoid valve through a plurality of fluid passages. The hydraulic system further includes a clutch in the gearbox configured to receive the pressurized fluid from the solenoid valve through a hydraulic passage internally routed through the housing.

Abstract: Methods and systems for hydraulic actuation of axle system components are provided. A hydraulic system in an electric axle, is provided in one example, which includes a housing with a plurality of sections that enclose an electric motor and a gearbox, the system further includes a hydraulic pump that is coupled to the housing and configured to supply pressurized fluid to a solenoid valve through a plurality of fluid passages. The hydraulic system further includes a clutch in the gearbox configured to receive the pressurized fluid from the solenoid valve through a hydraulic passage internally routed through the housing.

Abstract: Methods and systems are provided for an electrical system of a vehicle. In one example, the system may include a first electrical device and a second electrical device that moves relative to the first electrical device. The second electrical device may be coupled to the first electrical device by an electrical conduit formed of one or more plate conductors connected in series by a coupler configured to enable pivoting of the one or more plate conductors.

Abstract: Methods and systems are provided for an electrical harness. In one example, the electrical harness may include a first conductor coupled to a second conductor by a coupler where the conductors may be formed of plates arranged in parallel along a length of the first and the second conductors. The coupler may include electrical bridges of varying dimensions to maintain electrical continuity between the first conductor and the second conductor through the coupler.

Abstract: Methods and systems for hydraulic actuation of axle system components are provided. A hydraulic system in an electric axle, is provided in one example, which includes a housing with a plurality of sections that enclose an electric motor and a gearbox, the system further includes a hydraulic pump that is coupled to the housing and configured to supply pressurized fluid to a solenoid valve through a plurality of fluid passages. The hydraulic system further includes a clutch in the gearbox configured to receive the pressurized fluid from the solenoid valve through a hydraulic passage internally routed through the housing.

Abstract: A driveshaft assembly for use in a vehicle. The driveshaft assembly has a tubular shaft having a first receiving end portion with a hollow interior and a driveshaft end having an insert end portion with a main insert portion, a spacer mounting seat and a spacer catch surface extending therebetween. The main insert portion has a diameter greater than a diameter of the spacer mounting seat. A spacer a first end portion with a first opening, a center portion with a wall portion, and a second end portion with a lip portion having a second opening and a transition portion. The second opening has an inner diameter that is less than an inner diameter of said first opening. A terminal surface defining the second opening is disposed radially outboard from the spacer mounting seat and a portion of the lip portion extends substantially perpendicular to the wall portion.

Abstract: In a first embodiment, at a time of magnetic pulse welding, a stepped tube profile machining process axially bores a walled tube from an end inward to a transition depth to form a section with a reduced wall thickness and then axially bores the walled tube from the transition depth to a fall off depth, thereby forming a section with a maximized welding wall section. In a second embodiment, also at a time of magnetic pulse welding, a surface angle tube profile machining process axially bores at a surface angle a walled tube from an end to a bore length to form an angular welding wall thickness inward to a maximized wall section. For both embodiments, the bored surfaces are virgin with no pits, oil, residue, or oxidation thereon, thus making the machined walled tubes available for immediate magnetic pulse welding.

Abstract: A method and assembly for preventing corrosion between two work pieces. At least a portion of a neck portion of a second end portion of an end piece is disposed within a hollow portion in a first end portion of a drive shaft tube. The inner surface of the first end portion of the drive shaft tube is magnetic pulse welded to a first tapered portion of the neck portion of the end piece. A coating and a sacrificial material is applied over an interface between an end surface of said first end portion of said drive shaft and said end piece defining a gap. The coating and sacrificial material is then leveled and a shrink-wrap material is disposed radially outboard from the gap. Finally, heat is applied to the shrink-wrap material sealing said gap.

Abstract: In a first embodiment, at a time of magnetic pulse welding, a stepped tube profile machining process axially bores a walled tube from an end inward to a transition depth to form a section with a reduced wall thickness and then axially bores the walled tube from the transition depth to a fall off depth, thereby forming a section with a maximized welding wall section. In a second embodiment, also at a time of magnetic pulse welding, a surface angle tube profile machining process axially bores at a surface angle a walled tube from an end to a bore length to form an angular welding wall thickness inward to a maximized wall section. For both embodiments, the bored surfaces are virgin with no pits, oil, residue, or oxidation thereon, thus making the machined walled tubes available for immediate magnetic pulse welding.

Abstract: In a first embodiment, at a time of magnetic pulse welding, a stepped tube profile machining process axially bores a walled tube from an end inward to a transition depth to form a section with a reduced wall thickness and then axially bores the walled tube from the transition depth to a fall off depth, thereby forming a section with a maximized welding wall section. In a second embodiment, also at a time of magnetic pulse welding, a surface angle tube profile machining process axially bores at a surface angle a walled tube from an end to a bore length to form an angular welding wall thickness inward to a maximized wall section. For both embodiments, the bored surfaces are virgin with no pits, oil, residue, or oxidation thereon, thus making the machined walled tubes available for immediate magnetic pulse welding.

Abstract: A driveshaft assembly having a tubular shaft, an end component, and an annular anti-fretting spacer is disclosed. The tubular shaft has a first receiving end portion with an opening and an inner diameter, a center portion with an inner diameter, and an interior with an inner surface. The driveshaft end component has an insert end portion and an attachment end portion. The spacer has a first outer diameter that is substantially equal to the receiving end portion inner diameter, a second outer diameter, and an outer surface. At least a portion of the outer surface contacts the shaft inner surface and the spacer is disposed on the insert end portion of the driveshaft end component and the insert end portion, including the spacer, is disposed within the receiving end portion-with an interference fit, and the shaft is rigidly coupled to the driveshaft end component.

Abstract: In a first embodiment, at a time of magnetic pulse welding, a stepped tube profile machining process axially bores a walled tube from an end inward to a transition depth to form a section with a reduced wall thickness and then axially bores the walled tube from the transition depth to a fall off depth, thereby forming a section with a maximized welding wall section. In a second embodiment, also at a time of magnetic pulse welding, a surface angle tube profile machining process axially bores at a surface angle a walled tube from an end to a bore length to form an angular welding wall thickness inward to a maximized wall section. For both embodiments, the bored surfaces are virgin with no pits, oil, residue, or oxidation thereon, thus making the machined walled tubes available for immediate magnetic pulse welding.

Abstract: A driveshaft assembly having a tubular shaft, an end component, and an annular anti-fretting spacer is disclosed. The tubular shaft has a first receiving end portion with an opening and an inner diameter, a center portion with an inner diameter, and an interior with an inner surface. The driveshaft end component has an insert end portion and an attachment end portion. The spacer has a first outer diameter that is substantially equal to the receiving end portion inner diameter, a second outer diameter, and an outer surface. At least a portion of the outer surface contacts the shaft inner surface and the spacer is disposed on the insert end portion of the driveshaft end component and the insert end portion, including the spacer, is disposed within the receiving end portion with an interference fit, and the shaft is rigidly coupled to the driveshaft end component.

Abstract: A driveshaft assembly having a tubular shaft, an end component, and an annular anti-fretting spacer is disclosed. The tubular shaft has a first receiving end portion with an opening and an inner diameter, a center portion with an inner diameter, and an interior with an inner surface. The driveshaft end component has an insert end portion and an attachment end portion. The spacer has a first outer diameter that is substantially equal to the receiving end portion inner diameter, a second outer diameter, and an outer surface. At least a portion of the outer surface contacts the shaft inner surface and the spacer is disposed on the insert end portion of the driveshaft end component and the insert end portion, including the spacer, is disposed within the receiving end portion with an interference fit, and the shaft is rigidly coupled to the driveshaft end component.