Patents by Inventor Thomas Michael Castle

Thomas Michael Castle has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10077206
    Abstract: A method of forming a glass substrate includes providing a glass substrate having alumina, translating a pulsed laser beam on the glass substrate to form one or more pilot holes, contacting the glass substrate with an etching solution, and providing agitation. The etching solution has a pH from about 0 to about 2.0, and an etch rate is less than about 3 ?m/min. A glass substrate is disclosed having a first surface and a second surface opposite the first surface in a thickness direction, and at least one hole penetrating the first surface, wherein the at least one hole has been etched by an etching solution. A greatest distance d1 between (1) a first plane that contacts the first surface in regions that do not have the at least one hole or a deviation in a thickness of the substrate surrounding the at least one hole and (2) a surface of the deviation recessed from the first plane is less than or equal to about 0.2 ?m.
    Type: Grant
    Filed: June 9, 2016
    Date of Patent: September 18, 2018
    Assignee: Corning Incorporated
    Inventors: Thomas Michael Castle, Tian Huang, Yuhui Jin, Daniel Wayne Levesque, Jr., Tammy Lynn Petriwsky
  • Patent number: 9840438
    Abstract: A method of making an antimicrobial article including the steps: providing an article having a first surface and ion-exchangeable metal ions, a strengthening bath comprising ion-exchanging metal ions larger in size than the ion-exchangeable metal ions, and an antimicrobial bath comprising antimicrobial ions, ion-exchangeable metal ions and ion-exchanging ions; submersing the article in the strengthening bath to exchange ion-exchangeable metal ions with ion-exchanging metal ions in the strengthening bath to form a compressive stress region extending from the first surface to a first depth; forming a layer on the first surface arranged over the compressive stress region and defining a second surface; and submersing the article and the layer in the antimicrobial bath to exchange ion-exchangeable and ion-exchanging metal ions in the compressive stress region with antimicrobial ions to impart an antimicrobial region with antimicrobial ions extending from the second surface of the layer to a second depth.
    Type: Grant
    Filed: April 21, 2015
    Date of Patent: December 12, 2017
    Assignee: CORNING INCORPORATED
    Inventors: Thomas Michael Castle, Georgiy M Guryanov, Ekaterina Aleksandrovna Kuksenkova, Florence Christine Monique Verrier
  • Publication number: 20160362331
    Abstract: A method of forming a glass substrate includes providing a glass substrate having alumina, translating a pulsed laser beam on the glass substrate to form one or more pilot holes, contacting the glass substrate with an etching solution, and providing agitation. The etching solution has a pH from about 0 to about 2.0, and an etch rate is less than about 3 ?m/min. A glass substrate is disclosed having a first surface and a second surface opposite the first surface in a thickness direction, and at least one hole penetrating the first surface, wherein the at least one hole has been etched by an etching solution. A greatest distance d1 between (1) a first plane that contacts the first surface in regions that do not have the at least one hole or a deviation in a thickness of the substrate surrounding the at least one hole and (2) a surface of the deviation recessed from the first plane is less than or equal to about 0.2 ?m.
    Type: Application
    Filed: June 9, 2016
    Publication date: December 15, 2016
    Inventors: Thomas Michael Castle, Tian Huang, Yuhui Jin, Daniel Wayne Levesque, Tammy Lynn Petriwsky
  • Publication number: 20150307392
    Abstract: A method of making an antimicrobial article including the steps: providing an article having a first surface and ion-exchangeable metal ions, a strengthening bath comprising ion-exchanging metal ions larger in size than the ion-exchangeable metal ions, and an antimicrobial bath comprising antimicrobial ions, ion-exchangeable metal ions and ion-exchanging ions; submersing the article in the strengthening bath to exchange ion-exchangeable metal ions with ion-exchanging metal ions in the strengthening bath to form a compressive stress region extending from the first surface to a first depth; forming a layer on the first surface arranged over the compressive stress region and defining a second surface; and submersing the article and the layer in the antimicrobial bath to exchange ion-exchangeable and ion-exchanging metal ions in the compressive stress region with antimicrobial ions to impart an antimicrobial region with antimicrobial ions extending from the second surface of the layer to a second depth.
    Type: Application
    Filed: April 21, 2015
    Publication date: October 29, 2015
    Inventors: Thomas Michael Castle, Georgiy M. Guryanov, Ekaterina Aleksandrovna Kuksenkova, Florence Christine Monique Verrier