Abstract: Disclosed herein is a process for the recovery of transition metal from cathode active materials containing nickel and lithium. The process includes the steps of (a) treating a lithium containing transition metal oxide material with a leaching agent, (b) adjusting the pH value to 2.5 to 8, and (c) treating the solution obtained in step (b) with metallic nickel, cobalt or manganese or a combination of at least two of the foregoing.

Abstract: Disclosed herein is a process for making a particulate (oxy)hydroxide of TM where TM refers to a combination of nickel and at least one metal selected from Co and Mn and where the process includes the steps of: (a) providing one or more aqueous solution(s) (?) containing water-soluble salts of Ni and of at least one transition metal selected from Co and Mn, and, optionally, at least one further metal selected from Ti, Zr, Mo, W, Al, Mg, Nb, and Ta, and an aqueous solution (?) containing an alkali metal hydroxide and, optionally, an aqueous solution (?) containing a complexing agent, and (b) combining in a stirred tank reactor solution(s) (?) and solution (?) and, if applicable, solution (?) in one or more sub-steps, at a pH value in the range of from 10.5 to 12.5 determined at 23° C.

Abstract: Described herein is a process for making crystalline sodium sulfate, the process including the steps of (a) combining an aqueous solution containing sulfates of nickel and at least one metal selected from cobalt and manganese with an aqueous solution of sodium hydroxide or sodium carbonate, respectively, in a stoichiometric ratio of about 1:2, optionally in the presence of ammonia or a salt of ammonia, (b) removing the precipitated hydroxide or carbonate of nickel and the at least one metal selected from cobalt and manganese by filtration, (c) removing the ammonia from the filtrate from step (b) by stripping in a distillation column, (d) passing the remaining liquid phase through a membrane, thereby obtaining a permeate, and (e) removing water from the permeate from step (d) by an evaporation method.

Abstract: Disclosed herein is a method for making a particulate (oxy)hydroxide of TM, where TM is a combination of nickel and at least one metal selected from Co and Mn, the process including: (a) providing an aqueous solution (?) containing water-soluble salts of Ni and of at least one transition metal selected from Co and Mn, (b) combining a solution (?) and a solution (?) and, if applicable, a solution (?) at a pH value in a range of from 12.0 to 13.0 determined at 23° C. in a continuous stirred tank reactor, thereby creating a slurry of solid particles of a hydroxide containing nickel, and (c) transferring slurry from step (b) into a batch-wise operated stirred tank reactor where a solution (?) and a solution (?) and optionally a solution (?) are combined with the slurry at a pH value in a range of from 11.0 to 12.0 determined at 23° C.

Abstract: Process for the recovery of transition metal from spent lithium ion batteries containing nickel, wherein said process comprises the steps of (a) heating a lithium containing transition metal oxide material to a temperature in the range of from 400 to 1200° C., (b) treating said heat-treated material with water, (c) treating the solid residue from step (b) with an acid selected from sulfuric acid, hydrochloric acid, nitric acid, methanesulfonic acid, oxalic acid and citric acid, (d) adjusting the pH value to 2.5 to 8, (e) removing compounds of Al, Cu, Fe, Zn or combinations of at least two of the foregoing from the solution or slurry obtained in step (d).

Abstract: Process for the recovery of transition metal from cathode active materials containing nickel and lithium, wherein said process comprises the steps of (a) treating a lithium containing transition metal oxide material with a leaching agent (preferably an acid selected from sulfuric acid, hydrochloric acid, nitric acid, methanesulfonic acid, oxalic acid and citric acid), (b) adjusting the pH value to 2.5 to 8, and (c) treating the solution obtained in step (b)with metallic nickel, cobalt or manganese or a combination of at least two of the foregoing.

Abstract: The present invention is related to an electrode active material for a lithium-ion battery of general formula (I): Li1+x(NiaCobMncMd)1?xO2 wherein x is in the range of from zero to 0.1, a is in the range of from 0.1 to 0.5, b is in the range of from 0.4 to 0.9, c is in the range of from zero to 0.3, d is in the range of from zero to 0.1, M is selected from Al, B, Mg, W, Mo, Ti, Si and Zr, with a+b+c+d=1 and a>c. In addition, the present invention is related to a method of manufacture of electrode active materials and to their use.

Abstract: Process for making a particulate material of general formula (I), Li1+x(NiaCobMncMd)1?xO2??(I) wherein the integers are defined as follows: M is selected from Al and Ti, x is in the range of from 0.015 to 0.03, a is in the range of from 0.3 to 0.6, b is in the range of from 0.05 to 0.35, c is in the range of from 0.2 to 0.5, d is in the range of from 0.001 to 0.

Abstract: Process for the recovery of transition metal from spent lithium ion batteries containing nickel, wherein said process comprises the steps of (a) heating a lithium containing transition metal oxide material to a temperature in the range of from 400 to 1200° C., (b) treating said heat-treated material with water, (c) treating the solid residue from step (b)with an acid selected from sulfuric acid, hydrochloric acid, nitric acid, methanesulfonic acid, oxalic acid and citric acid, (d) adjusting the pH value to 2.5 to 8, (e) removing compounds of Al, Cu, Fe, Zn or combinations of at least two of the foregoing from the solution or slurry obtained in step (d).

Abstract: The present invention is related to an electrode active material for a lithium-ion battery of general formula (I): Li1+x(NiaCobMncMd)1?xO2 wherein x is in the range of from zero to 0.1, a is in the range of from 0.1 to 0.5, b is in the range of from 0.4 to 0.9, c is in the range of from zero to 0.3, d is in the range of from zero to 0.1, M is selected from Al, B, Mg, W, Mo, Ti, Si and Zr, with a+b+c+d=1 and a>c. In addition, the present invention is related to a method of manufacture of electrode active materials and to their use.

Abstract: The present invention is directed towards a process for making a particulate material according to the general formula (I): NiaCObMncMd(O)x(OH)y, wherein M is selected from Al and Ti, x is in the range of from 0.01 to 0.9, y is in the range of from 1.1 to 1.99, a is in the range of from 0.3 to 0.85, b is in the range of from 0.05 to 0.4, c is in the range of from 0.1 to 0.5, d is in the range of from 0.001 to 0.03, with a+b+c+d=1 said process comprising the following steps: (a) providing an aqueous slurry of particles of aluminum hydroxide or titanium dioxide, (b) adding an aqueous solution of water-soluble salts of nickel, cobalt and manganese and a solution of alkali metal hydroxide to the slurry according to step (a), thereby co-precipitating a layer of a mixed hydroxide of nickel and cobalt and manganese hydroxide on the particles according to step (a), (c) removing particles of (NiaCObMncAld)(OH)2+d or (NiaCObMncTid)(OH)2+2d so obtained and drying them in the presence of oxygen.

Abstract: Process for making an electrode active material according to general formula Li1+?TM1??O2, wherein TM is a combination of Mn, Co and Ni in combination with at least one more metal selected from Al, Ti, and W, wherein at least 60 mole-% of TM is Ni, the percentage referring to the sum of Ni, Co and Mn, and x is in the range of from zero to 0.2, said process comprising the following steps: (a) mixing (A) a mixed oxide or oxyhydroxide of Mn, Co and Ni, (B) at least one lithium compound selected from lithium hydroxide, lithium oxide and lithium carbonate, and (C) an oxide, hydroxide or oxyhydroxide of Al, Ti or W, (b) Subjecting said mixture to heat treatment at a temperature in the range of from 700 to 1000° C.

Abstract: A process is described for producing mixed oxide in particulate form, comprising cations of lithium and cations of at least two transition metals selected from the group consisting of nickel, cobalt, manganese, titanium, vanadium, chromium and iron, as are mixed oxides produced by this process.

Abstract: Process for making a particulate material of general formula (I), Li1+x(NiaCobMncMd)1?xO2??(I) wherein the integers are defined as follows: M is selected from Al and Ti, x is in the range of from 0.015 to 0.03, a is in the range of from 0.3 to 0.6, b is in the range of from 0.05 to 0.35, c is in the range of from 0.2 to 0.5, d is in the range of from 0.001 to 0.

Abstract: Process for making a particulate material of general formula (I), wherein the integers are defined as follows: M is selected from Al and Ti, x is in the range of from 0.015 to 0.03, a is in the range of from 0.3 to 0.6, b is in the range of from 0.05 to 0.35, c is in the range of from 0.2 to 0.5, d is in the range of from 0.001 to 0.

Abstract: The present invention is directed towards a process for making a particulate material according to the general formula (I): NiaCObMncMd(O)x(OH)y, wherein M is selected from Al and Ti, x is in the range of from 0.01 to 0.9, y is in the range of from 1.1 to 1.99, a is in the range of from 0.3 to 0.85, b is in the range of from 0.05 to 0.4, c is in the range of from 0.1 to 0.5, d is in the range of from 0.001 to 0.03, with a+b+c+d=1 said process comprising the following steps: (a) providing an aqueous slurry of particles of aluminum hydroxide or titanium dioxide, (b) adding an aqueous solution of water-soluble salts of nickel, cobalt and manganese and a solution of alkali metal hydroxide to the slurry according to step (a), thereby co-precipitating a layer of a mixed hydroxide of nickel and cobalt and manganese hydroxide on the particles according to step (a), (c) removing particles of (NiaCObMncAld)(OH)2+d or (NiaCObMncTid)(OH)2+2d so obtained and drying them in the presence of oxygen.

Abstract: Li1+x(NiaCobMncMd)1?xO2 ??(I) Process for making a particulate material of general formula (I), wherein the integers are defined as follows: M is selected from Al and Ti, x is in the range of from 0.015 to 0.03, a is in the range of from 0.3 to 0.6, b is in the range of from 0.05 to 0.35, c is in the range of from 0.2 to 0.5, d is in the range of from 0.001 to 0.

Abstract: A process is described for producing mixed oxide in particulate form, comprising cations of lithium and cations of at least two transition metals selected from the group consisting of nickel, cobalt, manganese, titanium, vanadium, chromium and iron, as are mixed oxides produced by this process.