Abstract: A dunnage conversion system (100) includes a supply area (120), a dunnage conversion machine (110), and an arcuate slot (130). The supply area (120) is configured to hold a supply of a sheet material (122). The sheet material (122) is in a substantially flat configuration in the supply area (120). The dunnage conversion machine (110) is configured to pull the sheet material (122) from the supply area (120) and to convert the sheet material (122) into a non-flat configuration. The arcuate slot (130) is positioned between the supply area (120) and the dunnage conversion machine (110) such that the sheet material (122) is fed through the arcuate slot (130) as the sheet material (122) passes along a path from the supply area (120) to the dunnage conversion machine (110).

Abstract: An object can be heat-shrinkable packaged by placing an object inside of heat-shrinkable film, sealing the heat-shrinkable film around the object to form a heat-shrinkable package, coupling a first portion of a label to the heat-shrinkable package, and causing the heat-shrinkable film to shrink into heat-shrunk film and the heat-shrinkable package to form into a heat-shrunk package. The label includes an identifier on a second portion of the label. The label remains coupled to the heat-shrunk film after the heat-shrinkable film is caused to shrink into heat-shrunk film. The second portion of the label remains substantially undeformed after the heat-shrinkable film is caused to shrink into heat-shrunk film.

Abstract: A system includes a source of sheet material and a conversion machine. The conversion machine is configured to receive the sheet material and to form the sheet material into a fill material. The conversion machine further includes a cutting mechanism configured to cut the fill material. The cutting mechanism is configured such that, when cutting the fill material to form two pieces of fill material, uncut portions of the fill material remain between the two pieces of fill material.

Abstract: A system for packaging includes a continuous flow wrap machine, a product reader, and a labeling unit. The product reader is configured to sense each product of the series of products transported on the infeed conveyor of the continuous flow wrap machine and to provide detected information for facilitating access to unique product information associated with each sensed product of the series of products. The labeling unit is adapted to apply visual representation of the unique product information to the tube formed in the continuous flow wrap machine while the tube is moving or to the resulting packaged product while the packaged product is moving.

Abstract: A drive system is configured to feed a sheet material. The drive system includes a first roller and a second roller. A circumference of the first roller has a first curved profile. A circumference of the second roller has a second curved profile. The first and second rollers are arranged such that, when the sheet material is not located between the first and second rollers, the first curved profile of the first roller contacts the second curved profile of the second roller. The first and second rollers are further arranged such that, when the sheet material is located between the first and second rollers, rotation of at least one of the first and second rollers causes the sheet material to be fed through the drive system.

Abstract: A system for dispensing mailers includes a retention system and a container. The retention system includes a surface and a retention mechanism. A portion of the retention mechanism extends transversely across a front of the surface. The container holds mailers. The container is supported by the surface of the retention system. The container includes a dispensing aperture that permits the mailers to be dispensed through a first panel of the container. The container is located so that a second panel of the container is substantially parallel to the surface. The dispensing aperture is between the surface of the retention system and a portion of the retention mechanism. The retention mechanism deters movement of the container toward the retention mechanism while a first mailer is dispensed from the container.

Abstract: A system (300) for closing mailers includes a forming funnel (320) and a fusing device (310). The forming funnel includes funneling surfaces that receive an opening of a mailer in an insertion direction (302) and constrain the opening of the mailer after the opening of the mailer is inserted. The funneling surfaces are arranged to continue constraining the opening of the mailer as the mailer moves in a sliding direction (304). The fusing device includes a slot that receives the constrained opening of the mailer from the forming funnel. The fusing device applies pressure and heat to the opening of the mailer as the opening of the mailer moves through the slot. The pressure and the heat applied by the fusing device cause portions of the opening to fuse together to close the mailer.

Abstract: A dispenser (200) includes a supply structure (202) and a biasing structure (206). The supply structure holds mailers (204). A mailer from the mailers includes a first wall and a second wall. The first and second walls are closed at a first side of the mailer, closed at a second side of the mailer, and closed at a closed end of the mailer. The first and second walls are not closed at an open end of the mailer. The mailer is arranged to be dispensed from the supply structure (202). The biasing structure (206) is arranged to engage the mailer as the mailer is dispensed from the supply structure (202). The biasing structure (206) has narrowing surfaces configured to contact the sides of the mailer as the mailer is dispensed. The narrowing surfaces of the biasing structure (206) are arranged to narrow the open end of the mailer thereby causing the open end to be biased open.

Abstract: A system includes a source of sheet material and a conversion machine. The conversion machine is configured to receive the sheet material and to form the sheet material into a fill material. The conversion machine further includes a cutting mechanism configured to cut the fill material. The cutting mechanism is configured such that, when cutting the fill material to form two pieces of fill material, uncut portions of the fill material remain between the two pieces of fill material.

Abstract: A system includes a forming funnel, a cutting element, and a fusing device. The forming funnel has divergent surfaces arranged to receive a mailer in an insertion direction between the divergent surfaces. The forming funnel includes a slot that constrains the mailer after the mailer is inserted between the divergent surfaces. The cutting element cuts off a portion of the mailer and to forms a cut end of the mailer as the mailer is moved through the slot in a sliding direction. The fusing device applies pressure to an exterior of the cut end of the mailer and applies heat to the cut end of the mailer as the mailer is moved through the slot. The pressure and the heat applied by the fusing device cause portions of the cut end to fuse together to close the mailer.

Abstract: A system includes a forming funnel, a cutting element, and a fusing device. The forming funnel has divergent surfaces arranged to receive a mailer in an insertion direction between the divergent surfaces. The forming funnel includes a slot that constrains the mailer after the mailer is inserted between the divergent surfaces. The cutting element cuts off a portion of the mailer and to forms a cut end of the mailer as the mailer is moved through the slot in a sliding direction. The fusing device applies pressure to an exterior of the cut end of the mailer and applies heat to the cut end of the mailer as the mailer is moved through the slot. The pressure and the heat applied by the fusing device cause portions of the cut end to fuse together to close the mailer.

Abstract: A form-fill-seal system includes a tube feeding system, an end seal carriage (420), and a computing device. The tube feeding system feeds a tube (410) of flexible material at a first velocity (v1). The computing device controls the end seal carriage (420) to cause an increase in a velocity of the end seal carriage to substantially the first velocity (v1), a start of a dwell time of the end seal mechanism (424, 422) on the tube (410) of flexible material while the velocity of the end seal carriage is at substantially the first velocity (v1), and an increase in the velocity of the end seal carriage to a second velocity (v2) during the dwell time. The end seal mechanism cuts a package (440) from the tube during the dwell time. The increase in the velocity of the end seal carriage to the second velocity (v2) results in an increased distance of the package from the tube.

Abstract: A cushion package can be formed around an object. The object can be removed from and reinserted into the cushion package. The cushion package includes a cushion material (104) having a longitudinal length and two longitudinal edges (110). The two longitudinal edges (110) of the cushion material are folded into an overlapping position to form a tube of the cushion material. The cushion package includes first and second transverse seals (148,150) in the tube of the cushion material. The first and second transverse seals (148,150) respectively form first and second ends of the cushion package. Each of the first transverse seal and the second transverse seal (148,150) seals the cushion material with the two longitudinal edges (110) in the overlapping position. The two longitudinal edges (110) of the cushion material are uncoupled between the first transverse seal and the second transverse seal (148,150).

Abstract: A system (300) for closing mailers includes a forming funnel (320) and a fusing device (310). The forming funnel includes funneling surfaces that receive an opening of a mailer in an insertion direction (302) and constrain the opening of the mailer after the opening of the mailer is inserted. The funneling surfaces are arranged to continue constraining the opening of the mailer as the mailer moves in a sliding direction (304). The fusing device includes a slot that receives the constrained opening of the mailer from the forming funnel. The fusing device applies pressure and heat to the opening of the mailer as the opening of the mailer moves through the slot. The pressure and the heat applied by the fusing device cause portions of the opening to fuse together to close the mailer.

Abstract: A dispenser (200) includes a supply structure (202) and a biasing structure (206). The supply structure holds mailers (204). A mailer from the mailers includes a first wall and a second wall. The first and second walls are closed at a first side of the mailer, closed at a second side of the mailer, and closed at a closed end of the mailer. The first and second walls are not closed at an open end of the mailer. The mailer is arranged to be dispensed from the supply structure (202). The biasing structure (206) is arranged to engage the mailer as the mailer is dispensed from the supply structure (202). The biasing structure (206) has narrowing surfaces configured to contact the sides of the mailer as the mailer is dispensed. The narrowing surfaces of the biasing structure (206) are arranged to narrow the open end of the mailer thereby causing the open end to be biased open.

Abstract: An object can be heat-shrinkable packaged by placing an object inside of heat-shrinkable film, sealing the heat-shrinkable film around the object to form a heat-shrinkable package, coupling a first portion of a label to the heat-shrinkable package, and causing the heat-shrinkable film to shrink into heat-shrunk film and the heat-shrinkable package to form into a heat-shrunk package. The label includes an identifier on a second portion of the label. The label remains coupled to the heat-shrunk film after the heat-shrinkable film is caused to shrink into heat-shrunk film. The second portion of the label remains substantially undeformed after the heat-shrinkable film is caused to shrink into heat-shrunk film.

Abstract: A cushion package can be formed around an object. The object can be removed from and reinserted into the cushion package. The cushion package includes a cushion material (104) having a longitudinal length and two longitudinal edges (110). The two longitudinal edges (110) of the cushion material are folded into an overlapping position to form a tube of the cushion material. The cushion package includes first and second transverse seals (148,150) in the tube of the cushion material. The first and second transverse seals (148,150) respectively form first and second ends of the cushion package. Each of the first transverse seal and the second transverse seal (148,150) seals the cushion material with the two longitudinal edges (110) in the overlapping position. The two longitudinal edges (110) of the cushion material are uncoupled between the first transverse seal and the second transverse seal (148,150).

Abstract: A packaging system includes a conveyance system, a package forming system, and a tracking system. The conveyance system is configured to receive objects and to convey the objects through the packaging system. Spacing between the objects is non-uniform as the objects are received by the conveyance system. The package forming system is configured to feed a packaging material to form a tube of the packaging material and to seal the tube of the packaging material around the objects to form packages of the packaging material around the objects. The tracking system configured to track locations of the objects as the objects are conveyed through the packaging system on the conveyance system. In some cases, the tracking system is configured to track locations of the objects independently of any marks on the packaging material and/or independently of the location of inducting documents placed on the objects.

Abstract: A reloading supply system includes a loading cart (100) and a machine (200). The loading cart has a first material tray (120) that includes a first combed surface (122) configured to retain a supply material in the first material tray. The machine has a second material tray (220) that includes a second combed surface (222) configured to retain the supply material in the second material tray after the supply material is transferred from the first material tray of the loading cart to the second material tray of the machine. Teeth (124) of the first combed surface are configured to pass by teeth (224) of the second combed surface. The first combed surface and the second combed surface are configured such that the supply material in the first material tray is transferred to the second material tray as the teeth of the first combed surface pass by the teeth of the second combed surface.

Abstract: A reloading supply system includes a loading cart (100) and a machine (200). The loading cart has a first material tray (120) that includes a first combed surface (122) configured to retain a supply material in the first material tray. The machine has a second material tray (220) that includes a second combed surface (222) configured to retain the supply material in the second material tray after the supply material is transferred from the first material tray of the loading cart to the second material tray of the machine. Teeth (124) of the first combed surface are configured to pass by teeth (224) of the second combed surface. The first combed surface and the second combed surface are configured such that the supply material in the first material tray is transferred to the second material tray as the teeth of the first combed surface pass by the teeth of the second combed surface.