Abstract: A method of treating ferromanganese alloys in a suitable reactor wherein the feed material is heated by a transferred-arc thermal plasma and is fed directly to the reactor bath. Accordingly, the molten bath defines a reaction zone and at least a part of the molten bath defines a lower electrode surface for the arc. In particular, ferromanganese alloy fines may be remelted to form a physically more massive form of the alloy and additionally may be refined by the addition of suitable metal oxides to yield a product wherein the content of at least silicon or carbon is lowered.

Abstract: A thermal plasma generating electrode assembly of the type having a central, water-cooled electrode and an outer sheath defining therewith a path for gas is provided. The sheath is made as a non-water cooled sheath of a high melting, electrically conductive material to avoid damage to the electrode as a result of stray arcing by attracting such stray arcing to the sheath rather than the electrode. In addition the electrode can be retractable within the sheath to enable the latter to be employed for making initial electrical contact with the co-operating electrode of opposite polarity for the purposes of "striking" or initiating the arc upon start-up.

Abstract: A process for the production of ferrochromium by smelting chromite ore and in which ferrochromium fines may form a part of the feed materials, or for the further treatment of ferrochromium fines alone, in each case in the presence of a limited amount of carbonaceous reductant, is provided. The amount of reductant is generally limited to a maximum of 150% of the stoichiometric amount required for reduction of all the chromium and iron to metal or carbide form and to produce the required level of silicon in the product (normally 2 to 4%). The process is carried out by feeding the preferably premixed feed materials to a liquid slag phase in the bath of the furnace at a rate chosen to maintain the molten state and temperature of such material. Oxygen is substantially excluded from the reaction zone which is heated by a transferred arc thermal plasma.

Abstract: A process for the refining of high carbon ferrochromium metal in which the ferrochromium metal is refined, in the liquid state, with liquid metal oxide, generally including oxide fines. The heating is carried out in a transferred arc thermal plasma with substantial exclusion of carbon; although a consumable carbon electrode can be employed to generate the plasma. The ferrochromium metal is preferably premixed with the required oxides and fluxes and the feed is added to the furnace bath at a rate controlled to ensure that the slag and metal remain molten and at a chosen temperature.