Abstract: A metal hydride rechargeable cell is provided that discharges during a test discharge at a rate of 8 C to 18 C and a cell temperature of 0° C. where the voltage remains above 0.2 volts during the half of the discharge curve. The cell comprises a negative electrode of hydrogen storage alloy material having a particle size volume distribution whose d(50) value does not exceed 2(2Dht)½, where Dh is the hydrogen diffusion coefficient for the alloy at 0° C. and t is a time period from about 200 to about 450 seconds. A method of manufacturing the cell of the present invention involves an activation protocol comprising at least one formation cycle, a heat treating step, and a cycling step. This method avoids unnecessary processing of the metal alloy material prior to incorporation into the negative electrode.

Abstract: A metal hydride rechargeable cell is provided that discharges during a test discharge at a rate of 8 C to 18 C and a cell temperature of 0° C. where the voltage remains above 0.2 volts during the half of the discharge curve. The cell comprises a negative electrode of hydrogen storage alloy material having a particle size volume distribution whose d(50) value does not exceed 2(2Dht)½, where Dh is the hydrogen diffusion coefficient for the alloy at 0° C. and t is a time period from about 200 to about 450 seconds. A method of manufacturing the cell of the present invention involves an activation protocol comprising at least one formation cycle, a heat treating step, and a cycling step. This method avoids unnecessary processing of the metal alloy material prior to incorporation into the negative electrode.

Abstract: An improved battery of the type having a spiral wound core (32) surrounded by a container (38) is disclosed in which an improved terminal tab (10-32, 44-50) is attached to the end of the core inserted into the container, the terminal tab comprising an outwardly extending tab member (24) bent back over the base (12) of the terminal tab and along the side of the core. A protrusion (46) on the base contacts the bent tab member to minimize compression by the tab member of the circumferential edge of the end of the battery core when the core has been inserted into the container. An improved method of assembling such a battery also is disclosed.