Abstract: A process and apparatus for manufacturing lamina stacks used to form rotor or stator cores for electric motors. In the process of forming a plurality of blanked lamina, a blanking and stacking machine forms dimples in the laminas prior to coaxially stacking the laminas. The lamina may also include interlocking portions so that the lamina stack may be interlocked. The dimples are located at offset positions relative to adjacent laminas to cause the laminas of the stack to be spaced apart. The spaced apart stack may be subject to annealing which relieves metal stress in the stack and causes the formation of a desired non-conductive layer on the surfaces of the laminas. The annealed lamina stack may then be compressed to bring the laminas into abutting relation to be subsequently manufactured into rotor or stator cores.

Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. The laminas are blanked at one station and pushed back into the strip stock to be carried to a final station where the laminas are stacked and pressed into interlocking relationship. The laminas are rotated relative to one another to compensate for thickness variations.

Abstract: A core conveyor system for electric motor manufacturing apparatus, including a core weighing station for improving the accuracy of stock measurement in manufacturing electric motor stator and rotor laminated stacks or cores from sheet stock. Stock is initially measured to determine a measured stack thickness. The weight of the manufactured stack is used to calculate the thickness of the stock material used. The calculated thickness is used to recalibrate the measured stock thickness. The weight of the stack, if not between a selected maximum and minimum values, determines if the height of the manufactured stack is acceptable. The core conveyor also include secondary stations for other core manufacturing operations.

Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. At a final assembly station the laminas are stacked and pressed into interlocking relationship. In response to an operator input a predetermined number of reversals, or half turns about the stack axis of the previously stacked lamina are provided in order to compensate for nonuniform strip thickness to obtain a rotor or stator of substantially uniform height. Alternatively the thickness of the strip stock is gauged at transversely spaced points on the strip to determine cross feed thickness variation in the strip whereupon the stacked laminas are automatically provided with a number of reversals about the stack axis in response to a thickness differential that would result in a parallelism error in the stack that exceeds a predetermined amount.

Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. At a final assembly station the laminas are stacked and pressed into interlocking relationship. In response to an operator input a predetermined number of reversals, or half turns about the stack axis of the previously stacked lamina are provided in order to compensate for nonuniform strip thickness to obtain a rotor or stator of substantially uniform height. Alternatively the thickness of the strip stock is gauged at transversely spaced points on the strip to determine cross feed thickness variation in the strip whereupon the stacked laminas are automatically provided with a number of reversals about the stack axis in response to a thickness differential that would result in a parallelism error in the stack that exceeds a predetermined amount.

Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. At a final assembly station the laminas are stacked and pressed into interlocking relationship. In response to an operator input a predetermined number of reversals, or half turns about the stack axis of the previously stacked lamina are provided in order to compensate for nonuniform strip thickness to obtain a rotor or stator of substantially uniform height. Alternatively the thickness of the strip stock is gauged at transversely spaced points on the strip to determine cross feed thickness variation in the strip whereupon the stacked laminas are automatically provided with a number of reversals about the stack axis in response to a thickness differential that would result in a parallelism error in the stack that exceeds a predetermined amount.

Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. At a final assembly station the laminas are stacked and pressed into interlocking relationship. In response to an operator input a predetermined number of reversals, or half turns about the stack axis of the previously stacked lamina are provided in order to compensate for nonuniform strip thickness to obtain a rotor or stator of substantially uniform height. Alternatively the thickness of the strip stock is gauged at transversely spaced points on the strip to determine cross feed thickness variation in the strip whereupon the stacked laminas are automatically provided with a number of reversals about the stack axis in response to a thickness differential that would result in a parallelism error in the stack that exceeds a predetermined amount.