Patents by Inventor Thomas Roussiere
Thomas Roussiere has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240300875Abstract: The invention relates to a process for obtaining isobutene from an isobutene containing C4-hydrocarbon mixture (1) in a plant comprising an etherification unit (3), a first distillation unit (5), an ether cleavage unit (8) and a second distillation unit (10), the process comprising: (a) contacting the C4-hydrocarbon mixture (1) with a primary alcohol (2) and reacting the mixture with the primary alcohol in the presence of an acidic catalyst to form the corresponding alkyl tert-butyl ether as an intermediate product and diisobutene as a by-product in the etherification unit (3): (b) distilling the reaction mixture (4) from the etherification unit (3) in the first distillation unit (5), a C4-hydrocarbon raffinate being withdrawn as the overhead product (6), the alkyl tert-butyl ether and diisobutene being withdrawn as the liquid or vaporous bottom product (7), and vaporizing the bottom product (7) if it is withdrawn as a liquid: (c) reacting the vaporous bottom product (7) in the presence of an acidic catalystType: ApplicationFiled: March 1, 2022Publication date: September 12, 2024Inventors: Hans-Guenter WAGNER, Suman THOTLA, Randolf HUGO, Gerrit WATERS, Michael HUEBNER, Markus NEUDERT, Thomas ROUSSIERE
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Publication number: 20240150264Abstract: The invention relates to a process for obtaining isobutene from an isobutene containing C4-hydrocarbon mixture (1) in a plant comprising an etherification unit (3), a first distillation unit (5), an ether cleavage unit (10) and a second distillation unit (12), the process comprising: (a) contacting the C4-hydrocarbon mixture (1) with a primary alcohol (2) and reacting the mixture with the primary alcohol in the presence of an acidic catalyst to form the corresponding alkyl tert-butyl ether in the etherification unit (3); (b) distilling the reaction mixture (4) from the etherification unit (3) in the first distillation unit (5), a C4-hydrocarbon raffinate being withdrawn as the overhead product (6), and the alkyl tert-butyl ether being withdrawn as the bottom product (7); (c) vaporizing the bottom product from the first distillation unit (5) in an evaporator (8) obtaining a vapor stream (9); (d) reacting the vapor stream (9) of step (c) in the presence of an acidic catalyst obtaining isobutene and the primaryType: ApplicationFiled: March 1, 2022Publication date: May 9, 2024Inventors: Suman THOTLA, Hans-Guenter Wagner, Randolf HUGO, Gerrit WATERS, Michael HUEBNER, Markus NEUDERT, Thomas ROUSSIERE
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Publication number: 20240140887Abstract: The invention relates to a process for starting up a plant for removing isobutene from an isobutene-containing C4-hydrocarbon mixture, the plant comprising an etherification unit containing moist acidic ion exchange resin, a first distillation unit, an ether cleavage unit, and a second distillation unit. The invention further relates to a process for shutting down the plant from a stationary operation mode.Type: ApplicationFiled: March 1, 2022Publication date: May 2, 2024Inventors: Hans-Guenter WAGNER, Suman THOTLA, Gerrit WATERS, Michael HUEBNER, Markus NEUDERT, Randolph HUGO, Thomas ROUSSIERE
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Publication number: 20240140885Abstract: The invention relates to a process for obtaining isobutene from an isobutene containing C4-hydrocarbon mixture (1) in a plant comprising an etherification unit (3), a first distillation unit (5), an ether cleavage unit (8) and a second distillation unit (10), the process comprising: (a) contacting the C4-hydrocarbon mixture (1) with a primary alcohol (2) and reacting the mixture with the primary alcohol in the presence of an acidic catalyst to form the corresponding alkyl tert-butyl ether as an intermediate product and diisobutene as a by-product in the etherification unit (3); (b) distilling the reaction mixture (4) from the etherification unit (3) in the first distillation unit (5), a C4-hydrocarbon raffinate being withdrawn as the overhead product (6), the alkyl tert-butyl ether and diisobutene being withdrawn as the liquid or vaporous bottom product (7), and vaporizing the bottom product (7) if it is withdrawn as a liquid; (c) reacting the vaporous bottom product (7) in the presence of an acidic catalystType: ApplicationFiled: March 1, 2022Publication date: May 2, 2024Inventors: Hans-Guenter WAGNER, Randolph HUGO, Thomas ROUSSIERE, Suman THOTLA, Gerrit WATERS, Michael HUEBNER, Markus NEUDERT
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Patent number: 10987660Abstract: A hexaaluminate-containing catalyst containing a hexaaluminate-containing phase which includes cobalt and at least one further element of La, Ba or Sr. The catalyst contains 2 to 15 mol % Co, 70 to 90 mol % Al, and 2 to 25 mol % of the further element of La, Ba or Sr. In addition to the hexaaluminate-containing phase, the catalyst can include 0 to 50% by weight of an oxidic secondary phase. The process of preparing the catalyst includes contacting an aluminum oxide source with cobalt species and at least with an element from the group of La, Ba and Sr. The molded and dried material is preferably calcined at a temperature greater than or equal to 800° C. In the reforming process for reacting hydrocarbons in the presence of CO2, the catalyst is used at a process temperature of greater than 700° C., with the process pressure being greater than 5 bar.Type: GrantFiled: December 23, 2013Date of Patent: April 27, 2021Inventors: Stephan Schunk, Andrian Milanov, Andreas Strasser, Guido Wasserschaff, Thomas Roussiere
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Publication number: 20170080407Abstract: The invention relates to a process for producing a catalyst for the high-temperature processes (i) carbon dioxide hydrogenation, (ii) combined high-temperature carbon dioxide hydrogenation and reforming and/or (iii) reforming of hydrocarbon-comprising compounds and/or carbon dioxide and the use of the catalyst of the invention in the reforming and/or hydrogenation of hydrocarbons, preferably methane, and/or of carbon dioxide. To produce the catalyst, an aluminum source, which preferably comprises a water-soluble precursor source, is brought into contact with an yttrium-comprising metal salt solution, dried and calcined. The metal salt solution comprises, in addition to the yttrium species, at least one element from the group consisting of cobalt, copper, nickel, iron and zinc.Type: ApplicationFiled: March 11, 2015Publication date: March 23, 2017Applicant: BASF SEInventors: Stephan A. SCHUNK, Ekkehard SCHWAB, Andrian MILANOV, Guido WASSERSCHAFF, Thomas ROUSSIERE, Andreas STRASSER, Carlos LIZANDARA, Nussloch MUELLER
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Patent number: 9566571Abstract: A hexaaluminate-containing catalyst for reforming hydrocarbons. The catalyst consists of a hexaaluminate-containing phase, which consists of cobalt and at least one further element from the group consisting of La, Ba, and Sr, and an oxidic secondary phase. To prepare the catalyst, an aluminum source is brought into contact with a cobalt-containing metal salt solution, dried, and calcined. The metal salt solution additionally contains the at least one further element. The reforming of methane and carbon dioxide is great economic interest since synthesis gas produced during this process can form a raw material for the preparation of basic chemicals. In addition, the use of carbon dioxide as a starting material is important in the chemical syntheses in order to bind carbon dioxide obtained as waste product in numerous processes by a chemical route and thereby avoid emission into the atmosphere.Type: GrantFiled: February 8, 2013Date of Patent: February 14, 2017Assignee: BASF SEInventors: Stephan Schunk, Andrian Milanov, Andreas Strasser, Guido Wasserschaff, Thomas Roussiere
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Patent number: 9475037Abstract: The invention relates to a nickel hexaaluminate-comprising catalyst for reforming hydrocarbons, preferably methane, in the presence of carbon dioxide, which comprises hexaaluminate in a proportion in the range from 65 to 95% by weight, preferably from 70 to 90% by weight, and a crystalline, oxidic secondary phase selected from the group consisting of LaAlO3, SrAl2O4 and BaAl2O4 in the range from 5 to 35% by weight, preferably from 10 to 30% by weight. The BET surface area of the catalyst is ?5 m2/g, preferably ?10 m2/g. The molar nickel content of the catalyst is ?3 mol %, preferably ?2.5 mol % and more preferably ?2 mol %. The interlayer cations are preferably Ba and/or Sr. The process for producing the catalyst comprises the steps: (i) production of a mixture of metal salts, preferably nitrate salts of Ni and also Sr and/or La, and a nanoparticulate aluminum source, (ii) molding and (iii) calcination.Type: GrantFiled: March 6, 2014Date of Patent: October 25, 2016Assignee: BASF SEInventors: Stephan Schunk, Ekkehard Schwab, Andrian Milanov, Guido Wasserschaff, Thomas Roussiere, Gerhard Cox, Bernd Hinrichsen, Ulrich Floerchinger
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Publication number: 20160207031Abstract: The present invention relates to a process for producing a catalyst for the reforming of hydrocarbons, preferably methane, in the presence of CO2, water and/or hydrogen. The production of the catalyst is based on contacting of a hydrotalcite-comprising starting material with a fusible metal salt. The compounds which have been brought into contact with one another are intimately mixed and treated thermally, resulting in the fusible metal salt forming a melt. After molding, the material is subjected to a high-temperature calcination step. The metal salt melt comprises at least one metal selected from the group consisting of K, La, Fe, Co, Ni, Cu and Ce, preferably Ni. The metal salt melt more preferably comprises nickel nitrate hexahydrate.Type: ApplicationFiled: January 19, 2016Publication date: July 21, 2016Applicant: BASF SEInventors: Ekkehard SCHWAB, Andrian MILANOV, Stephan SCHUNK, Thomas ROUSSIERE, Guido WASSERSCHAFF, Andreas STRASSER
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Patent number: 9259712Abstract: The present invention relates to a process for producing a catalyst for the reforming of hydrocarbons, preferably methane, in the presence of CO2, water and/or hydrogen. The production of the catalyst is based on contacting of a hydrotalcite-comprising starting material with a fusible metal salt. The compounds which have been brought into contact with one another are intimately mixed and treated thermally, resulting in the fusible metal salt forming a melt. After molding, the material is subjected to a high-temperature calcination step. The metal salt melt comprises at least one metal selected from the group consisting of K, La, Fe, Co, Ni, Cu and Ce, preferably Ni. The metal salt melt more preferably comprises nickel nitrate hexahydrate.Type: GrantFiled: November 7, 2012Date of Patent: February 16, 2016Assignee: BASF SEInventors: Ekkehard Schwab, Andrian Milanov, Stephan Schunk, Thomas Roussiere, Guido Wasserschaff, Andreas Strasser
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Publication number: 20160008791Abstract: The invention relates to a nickel hexaaluminate-comprising catalyst for reforming hydrocarbons, preferably methane, in the presence of carbon dioxide, which comprises hexaaluminate in a proportion in the range from 65 to 95% by weight, preferably from 70 to 90% by weight, and a crystalline, oxidic secondary phase selected from the group consisting of LaAlO3, SrAl2O4 and BaAl2O4 in the range from 5 to 35% by weight, preferably from 10 to 30% by weight. The BET surface area of the catalyst is ?5 m2/g, preferably ?10 m2/g. The molar nickel content of the catalyst is ?3 mol %, preferably ?2.5 mol % and more preferably ?2 mol %. The interlayer cations are preferably Ba and/or Sr. The process for producing the catalyst comprises the steps: (i) production of a mixture of metal salts, preferably nitrate salts of Ni and also Sr and/or La, and a nanoparticulate aluminum source, (ii) molding and (iii) calcination.Type: ApplicationFiled: March 6, 2014Publication date: January 14, 2016Applicant: BASF SEInventors: Stephan SCHUNK, Ekkehard SCHWAB, Andrian MILANOV, Guido WASSERSCHAFF, Thomas ROUSSIERE, Gerhard COX, Bernd HINRICHSEN, Ulrich FLOERCHINGER
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Patent number: 8916491Abstract: The present invention relates to a process for producing a catalyst for carrying out methanation reactions. The production of the catalyst is based on contacting of a hydrotalcite-comprising starting material with a fusible metal salt. The compounds brought into contact with one another are intimately mixed, thermally treated so that the metal salt fraction melts and subsequently subjected to a low-temperature calcination step and a high-temperature calcination step. The metal salt melt comprises at least one metal selected from the group consisting of K, La, Fe, Co, Ni, Cu and Ce, preferably Ni. The metal salt melt more preferably comprises/contains nickel nitrate hexahydrate. The hydrotalcite-comprising starting material is preferably hydrotalcite or a hydrotalcite-like compound as starting material, and the hydrotalcite-comprising starting material preferably comprises magnesium and aluminum as metal species.Type: GrantFiled: November 7, 2012Date of Patent: December 23, 2014Assignee: BASF SEInventors: Claudia Querner, Andrian Milanov, Stephan Schunk, Andreas Strasser, Guido Wasserschaff, Thomas Roussiere
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Publication number: 20140191449Abstract: A hexaaluminate-containing catalyst containing a hexaaluminate-containing phase which includes cobalt and at least one further element of La, Ba or Sr. The catalyst contains 2 to 15 mol % Co, 70 to 90 mol % Al, and 2 to 25 mol % of the further element of La, Ba or Sr. In addition to the hexaaluminate-containing phase, the catalyst can include 0 to 50% by weight of an oxidic secondary phase. The process of preparing the catalyst includes contacting an aluminum oxide source with cobalt species and at least with an element from the group of La, Ba and Sr. The molded and dried material is preferably calcined at a temperature greater than or equal to 800° C. In the reforming process for reacting hydrocarbons in the presence of CO2, the catalyst is used at a process temperature of greater than 700° C., with the process pressure being greater than 5 bar.Type: ApplicationFiled: December 23, 2013Publication date: July 10, 2014Applicant: BASF SEInventors: Stephan SCHUNK, Andrian MILANOV, Andreas STRASSER, Guido WASSERSCHAFF, Thomas ROUSSIERE
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Publication number: 20130210619Abstract: A hexaaluminate-containing catalyst for reforming hydrocarbons. The catalyst consists of a hexaaluminate-containing phase, which consists of cobalt and at least one further element from the group consisting of La, Ba, and Sr, and an oxidic secondary phase. To prepare the catalyst, an aluminum source is brought into contact with a cobalt-containing metal salt solution, dried, and calcined. The metal salt solution additionally contains the at least one further element. The reforming of methane and carbon dioxide is great economic interest since synthesis gas produced during this process can form a raw material for the preparation of basic chemicals. In addition, the use of carbon dioxide as a starting material is important in the chemical syntheses in order to bind carbon dioxide obtained as waste product in numerous processes by a chemical route and thereby avoid emission into the atmosphere.Type: ApplicationFiled: February 8, 2013Publication date: August 15, 2013Inventors: Stephan SCHUNK, Andrian MILANOV, Andreas STRASSER, Guido WASSERSCHAFF, Thomas ROUSSIERE
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Publication number: 20130116116Abstract: The present invention relates to a process for producing a catalyst for the reforming of hydrocarbons, preferably methane, in the presence of CO2, water and/or hydrogen. The production of the catalyst is based on contacting of a hydrotalcite-comprising starting material with a fusible metal salt. The compounds which have been brought into contact with one another are intimately mixed and treated thermally, resulting in the fusible metal salt forming a melt. After molding, the material is subjected to a high-temperature calcination step. The metal salt melt comprises at least one metal selected from the group consisting of K, La, Fe, Co, Ni, Cu and Ce, preferably Ni. The metal salt melt more preferably comprises nickel nitrate hexahydrate.Type: ApplicationFiled: November 7, 2012Publication date: May 9, 2013Inventors: Ekkehard SCHWAB, Andrian Milanov, Stephan Schunk, Thomas Roussiere, Guido Wasserschaff, Andreas Strasser
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Publication number: 20130116351Abstract: The present invention relates to a process for producing a catalyst for carrying out methanation reactions. The production of the catalyst is based on contacting of a hydrotalcite-comprising starting material with a fusible metal salt. The compounds brought into contact with one another are intimately mixed, thermally treated so that the metal salt fraction melts and subsequently subjected to a low-temperature calcination step and a high-temperature calcination step. The metal salt melt comprises at least one metal selected from the group consisting of K, La, Fe, Co, Ni, Cu and Ce, preferably Ni. The metal salt melt more preferably comprises/contains nickel nitrate hexahydrate. The hydrotalcite-comprising starting material is preferably hydrotalcite or a hydrotalcite-like compound as starting material, and the hydrotalcite-comprising starting material preferably comprises magnesium and aluminum as metal species.Type: ApplicationFiled: November 7, 2012Publication date: May 9, 2013Inventors: Claudia QUERNER, Andrian Milanov, Stephan Schunk, Andreas Strasser, Guido Wasserschaff, Thomas Roussiere