Patents by Inventor Thomas S. Calzavara
Thomas S. Calzavara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11142904Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.Type: GrantFiled: November 12, 2019Date of Patent: October 12, 2021Assignee: Johns ManvilleInventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
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Publication number: 20200080301Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.Type: ApplicationFiled: November 12, 2019Publication date: March 12, 2020Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, JR.
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Patent number: 10513847Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.Type: GrantFiled: January 23, 2019Date of Patent: December 24, 2019Assignee: Johns ManvilleInventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
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Publication number: 20190153726Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.Type: ApplicationFiled: January 23, 2019Publication date: May 23, 2019Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S. Calzavara, Francis John Babineau, JR.
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Patent number: 10221562Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.Type: GrantFiled: October 3, 2016Date of Patent: March 5, 2019Assignee: Johns ManvilleInventors: Ralph Michael Fay, Kathryn Fink Miks, Thomas S Calzavara, Francis John Babineau, Jr.
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Patent number: 10221563Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.Type: GrantFiled: April 24, 2017Date of Patent: March 5, 2019Assignee: Johns ManvilleInventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
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Publication number: 20170226734Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.Type: ApplicationFiled: April 24, 2017Publication date: August 10, 2017Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S. Calzavara, Francis John Babineau, JR.
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Publication number: 20170037618Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.Type: ApplicationFiled: October 3, 2016Publication date: February 9, 2017Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, JR.
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Patent number: 9469984Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.Type: GrantFiled: May 22, 2013Date of Patent: October 18, 2016Assignee: Johns ManvilleInventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
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Publication number: 20140345223Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.Type: ApplicationFiled: May 22, 2013Publication date: November 27, 2014Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S. Calzavara, Francis John Babineau, JR.
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Patent number: 8567324Abstract: The embodiments describe various pallets and methods for constructing such pallets. An exemplary pallet may include a composite board having a foam core and a facer material coupled therewith. The composite board may define a roughly flat top surface that is configured to support one or more goods or other objects placed thereon. A plurality of composite blocks having a foam core and a facer material coupled therewith may be coupled with a bottom surface of the composite board to support the composite board above the ground. The plurality of composite blocks may also be arranged with respect to the bottom surface to allow forks of a fork lift to be positioned under the bottom surface of the composite board so that the pallet may be lifted and/or transported via the forklift.Type: GrantFiled: October 9, 2012Date of Patent: October 29, 2013Assignee: Johns ManvilleInventors: Duane Paradis, Thomas S. Calzavara, Shawn Brennan
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Publication number: 20030236043Abstract: A glass fiber duct liner, for lining sheet metal ducts in air conditioning, heating and ventilating systems, includes a flexible blanket of biosoluble glass fibers exhibiting a biodisolution rate in excess of 150 ng/cm2/hr. The glass fibers of the blanket are bonded together at their points of intersection by a colorless, formaldehyde-free, thermosetting, acrylic acid-based latex binder resin. A major surface of the blanket, adapted to be an interior surface of the blanket over which an airstream is to be conveyed by a duct system, is coated with a white acrylic latex water and dirt repellant coating that contains an antimicrobial agent.Type: ApplicationFiled: June 24, 2002Publication date: December 25, 2003Inventors: Thomas S. Calzavara, Kent Russell Matthews, Eric G. Schakel