Patents by Inventor Thomas S. Calzavara

Thomas S. Calzavara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11142904
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: October 12, 2021
    Assignee: Johns Manville
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
  • Publication number: 20200080301
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Application
    Filed: November 12, 2019
    Publication date: March 12, 2020
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, JR.
  • Patent number: 10513847
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Grant
    Filed: January 23, 2019
    Date of Patent: December 24, 2019
    Assignee: Johns Manville
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
  • Publication number: 20190153726
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Application
    Filed: January 23, 2019
    Publication date: May 23, 2019
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S. Calzavara, Francis John Babineau, JR.
  • Patent number: 10221562
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: March 5, 2019
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Kathryn Fink Miks, Thomas S Calzavara, Francis John Babineau, Jr.
  • Patent number: 10221563
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: March 5, 2019
    Assignee: Johns Manville
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
  • Publication number: 20170226734
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Application
    Filed: April 24, 2017
    Publication date: August 10, 2017
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S. Calzavara, Francis John Babineau, JR.
  • Publication number: 20170037618
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Application
    Filed: October 3, 2016
    Publication date: February 9, 2017
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, JR.
  • Patent number: 9469984
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Grant
    Filed: May 22, 2013
    Date of Patent: October 18, 2016
    Assignee: Johns Manville
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
  • Publication number: 20140345223
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Application
    Filed: May 22, 2013
    Publication date: November 27, 2014
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S. Calzavara, Francis John Babineau, JR.
  • Patent number: 8567324
    Abstract: The embodiments describe various pallets and methods for constructing such pallets. An exemplary pallet may include a composite board having a foam core and a facer material coupled therewith. The composite board may define a roughly flat top surface that is configured to support one or more goods or other objects placed thereon. A plurality of composite blocks having a foam core and a facer material coupled therewith may be coupled with a bottom surface of the composite board to support the composite board above the ground. The plurality of composite blocks may also be arranged with respect to the bottom surface to allow forks of a fork lift to be positioned under the bottom surface of the composite board so that the pallet may be lifted and/or transported via the forklift.
    Type: Grant
    Filed: October 9, 2012
    Date of Patent: October 29, 2013
    Assignee: Johns Manville
    Inventors: Duane Paradis, Thomas S. Calzavara, Shawn Brennan
  • Publication number: 20030236043
    Abstract: A glass fiber duct liner, for lining sheet metal ducts in air conditioning, heating and ventilating systems, includes a flexible blanket of biosoluble glass fibers exhibiting a biodisolution rate in excess of 150 ng/cm2/hr. The glass fibers of the blanket are bonded together at their points of intersection by a colorless, formaldehyde-free, thermosetting, acrylic acid-based latex binder resin. A major surface of the blanket, adapted to be an interior surface of the blanket over which an airstream is to be conveyed by a duct system, is coated with a white acrylic latex water and dirt repellant coating that contains an antimicrobial agent.
    Type: Application
    Filed: June 24, 2002
    Publication date: December 25, 2003
    Inventors: Thomas S. Calzavara, Kent Russell Matthews, Eric G. Schakel