Abstract: A method for assembling a fiber optic connector utilizes a manufacturing fixture with multiple fingers that are removably affixed to an outer surface of a ferrule holder having at least one keying feature. A core position of an optical fiber relative to a ferrule retained by the ferrule holder is determined, followed by relative rotation between the ferrule holder and the manufacturing fixture to place the core position in a preferred angular orientation, and a housing is affixed over the ferrule holder the maintain the angular orientation of the core position, followed by removal of the manufacturing fixture. A ferrule holder includes at least one keying feature and at least one channel extending in a circumferential direction along an outer surface of a body structure, with a plurality of recesses extending in an axial direction along the outer surface.

Abstract: Ferrule-based fiber optic connectors having a ferrule-retraction balancing characteristic are disclosed. An example fiber optic connector includes a connector assembly and a connector sleeve assembly. The connector assembly includes a ferrule, a resilient member, and a connector body having a latch point and a ferrule stop. The connector sleeve assembly includes a ferrule sleeve and a sleeve housing having a latch, a first stop, and a second stop. The connector assembly is disposed in the passageway of the sleeve housing, and the ferrule of the connector assembly is disposed in the ferrule sleeve in a direction extending from the first stop. When the fiber optic connector is in an unmated state, a gap GL1 is present between the at least one latch and the at least one latch point, and a gap GS1 is present between the first stop and a first end of the ferrule sleeve.

Abstract: Fiber optic cable demarcations inhibiting movements of optical fibers relative to strength members, and related cable assemblies and methods, are disclosed. By bonding optical fibers to strength members with a bonding agent received into at least one cavity, a demarcation may be formed inside the cable jacket at a cable jacket interface. The at least one cavity may be disposed within a cable jacket of a fiber optic cable and at the cable jacket interface. The demarcation may bond at least one optical fiber and at least one strength member together to inhibit longitudinal movement of the at least one optical fiber relative to the at least one strength member. In this manner, the demarcation may inhibit optical fiber movement within the fiber optic connector, which may cause tensile forces and/or buckling of the optical fiber resulting in optical fiber damage and/or optical attenuation.

Abstract: Fiber optic cable demarcations inhibiting movements of optical fibers relative to strength members, and related cable assemblies and methods, are disclosed. By bonding optical fibers to strength members with a bonding agent received into at least one cavity, a demarcation may be formed inside the cable jacket at a cable jacket interface. The at least one cavity may be disposed within a cable jacket of a fiber optic cable and at the cable jacket interface. The demarcation may bond at least one optical fiber and at least one strength member together to inhibit longitudinal movement of the at least one optical fiber relative to the at least one strength member. In this manner, the demarcation may inhibit optical fiber movement within the fiber optic connector, which may cause tensile forces and/or buckling of the optical fiber resulting in optical fiber damage and/or optical attenuation.

Abstract: The disclosure relates to a fiber optic connectors and sub-assemblies having a retention body for connectorizing a fiber optic cable along with fiber optic connectors and methods'therefor. In one embodiment, the sub-assembly comprises a cable lock comprises a cable channel for receiving a fiber optic cable therethrough, and at least one strength member engagement surface. The retention body comprises an optical fiber channel for receiving an end portion of at least one optical fiber of the fiber optic cable therethrough, and at least one strength member engagement surface. The strength member engagement surfaces of the cable lock and the retention body are configured to cooperate with each other to receive and retain at least one strength member of the fiber optic cable. Other fiber optic connector sub-assemblies are also disclosed.

Abstract: A tunable connector formed from a connector sub-assembly, a housing an an outer housing is disclosed. The connector sub-assembly has an inner housing, a ferrule held by a ferrule holder and a retention body. The housing is formed from two shells that define a longitudinal passageway that supports a portion of an optical fiber cable to define cable assembly. The longitudinal passageway has a front-end section that supports a section of the retention body to inhibit longitudinal movement but to allow for rotation of the retention body and thus the connector sub-assembly to a select orientation. An outer housing operably disposed over the inner housing inhibits rotation of the retention body and thus the connector sub-assembly once an orientation is selected. Connector and cable sub-assemblies and assemblies, as well as a method of tuning the tunable connector, are also disclosed.

Abstract: Disclosed are structures and methods for active optic cable (AOC) assembly having improved thermal characteristics. In one embodiment, an AOC assembly includes a fiber optic cable having a first end attached to a connector with a thermal insert attached to the housing for dissipating heat from the connector. The AOC assembly can dissipate a suitable heat transfer rate from the active components of the connector such as dissipating a heat transfer rate of 0.75 Watts or greater from the connector. In one embodiment, the thermal insert is at least partially disposed under the boot of the connector. In another embodiment, at least one component of the connector has a plurality of fins. Other AOC assemblies may include a connector having a pull tab for dissipating heat from the assembly.

Abstract: The disclosure relates to a fiber optic connectors and sub-assemblies having a retention body for connectorizing a fiber optic cable along with fiber optic connectors and methods therefor. In one embodiment, the sub-assembly comprises a cable lock comprises a cable channel for receiving a fiber optic cable therethrough, and at least one strength member engagement surface. The retention body comprises an optical fiber channel for receiving an end portion of at least one optical fiber of the fiber optic cable therethrough, and at least one strength member engagement surface. The strength member engagement surfaces of the cable lock and the retention body are configured to cooperate with each other to receive and retain at least one strength member of the fiber optic cable. Other fiber optic connector sub-assemblies are also disclosed.

Abstract: Fiber optic cable demarcations inhibiting movements of optical fibers relative to strength members, and related cable assemblies and methods, are disclosed. By bonding optical fibers to strength members with a bonding agent received into at least one cavity, a demarcation may be formed inside the cable jacket at a cable jacket interface. The at least one cavity may be disposed within a cable jacket of a fiber optic cable and at the cable jacket interface. The demarcation may bond at least one optical fiber and at least one strength member together to inhibit longitudinal movement of the at least one optical fiber relative to the at least one strength member. In this manner, the demarcation may inhibit optical fiber movement within the fiber optic connector, which may cause tensile forces and/or buckling of the optical fiber resulting in optical fiber damage and/or optical attenuation.

Abstract: Disclosed are structures and methods for active optic cable (AOC) assembly having improved thermal characteristics. In one embodiment, an AOC assembly includes a fiber optic cable having a first end attached to a connector with a thermal insert attached to the housing for dissipating heat from the connector. The AOC assembly can dissipate a suitable heat transfer rate from the active components of the connector such as dissipating a heat transfer rate of 0.75 Watts or greater from the connector. In one embodiment, the thermal insert is at least partially disposed under the boot of the connector. In another embodiment, at least one component of the connector has a plurality of fins. Other AOC assemblies may include a connector having a pull tab for dissipating heat from the assembly.

Abstract: A fiber optic cable sub-assembly comprises a fiber optic cable including at least one optical fiber, a cable jacket that houses the optical fiber and at least one metal strength member. A collar is attached to an end portion of the metal strength member, wherein the optical fiber extends beyond an outer axial end of the collar. In another example a fiber optic cable assembly is fabricated from the fiber optic cable sub-assembly wherein a connector housing is attached to the collar, and an interface operably connects an end portion of the optical fiber to an active optical component within the connector housing. In further examples, methods of assembly for a fiber optic cable sub-assembly are provided along with using the sub-assembly for making a fiber optic cable assembly.

Abstract: A ferrule-based fiber optic connectors having a connector assembly with a ferrule having an integral ferrule insertion stop for limiting the insertion of the ferrule into a ferrule sleeve are disclosed. In one embodiment, the fiber optic connector comprising a connector assembly, a connector sleeve assembly and a female coupling housing. The connector assembly comprises a ferrule and a resilient member for biasing the ferrule forward and the connector sleeve assembly comprises a housing and a ferrule sleeve, where the ferrule of the connector assembly is at least partially disposed in the ferrule sleeve when assembled. The ferrule has an integral ferrule insertion stop that limits the depth that the ferrule may be inserted into the ferrule sleeve.

Abstract: A ferrule-based fiber optic connectors having a ferrule retraction balancing characteristic for preserving optical performance are disclosed. The fiber optic connector comprises a connector assembly, a connector sleeve assembly and a balancing resilient member. The connector assembly comprises a ferrule and a resilient member for biasing the ferrule forward and the connector sleeve assembly comprises a housing and a ferrule sleeve, where the connector assembly is at least partially disposed in the passageway of the housing and the ferrule of the connector assembly is at least partially disposed in the ferrule sleeve. The balancing resilient member biases the housing to a forward position with a the biasing resilient member having a predetermined resilient force that is greater than the friction force required for displacement of the ferrule within the ferrule sleeve.

Abstract: Ferrule-based fiber optic connectors having a ferrule-retraction balancing characteristic are disclosed. An example fiber optic connector includes a connector assembly and a connector sleeve assembly. The connector assembly includes a ferrule, a resilient member, and a connector body having a latch point and a ferrule stop. The connector sleeve assembly includes a ferrule sleeve and a sleeve housing having a latch, a first stop, and a second stop. The connector assembly is disposed in the passageway of the sleeve housing, and the ferrule of the connector assembly is disposed in the ferrule sleeve in a direction extending from the first stop. When the fiber optic connector is in an unmated state, a gap GL1 is present between the at least one latch and the at least one latch point, and a gap GS1 is present between the first stop and a first end of the ferrule sleeve.

Abstract: A fiber optic connector inner housing employing a front-loading retention feature for receiving and retaining a ferrule holder, and related fiber optic connectors, cables, and methods are disclosed. In one example, the inner housing has an opening extending therethrough and at least one bayonet locking mechanism that includes an insertion slot, a rotation slot, and a retention slot disposed in an interior surface of the opening. A ferrule holder having a key portion is inserted into the opening such that the key portion is received by the insertion slot. The ferrule holder is next rotated in the rotation slot and released such that a bias member within the inner housing moves the key portion of the ferrule holder into the retention slot, thereby retaining the ferrule holder in the inner housing and preventing accidental removal of the ferrule holder from the inner housing.

Abstract: A fiber optic connector includes a ferrule, a ferrule holder from which the ferrule extends, a housing in which the ferrule holder is received, and a connector body coupled to the housing. The connector body is configured to retain the ferrule holder within the housing. The fiber optic connector further includes a strain relief assembly comprising a support coupled to a rear portion of the connector body and a boot received over support. The support includes a first portion defining a front end of the support and a second portion defining a back end of the support, with the second portion having a stiffness less than the first portion. Additionally, the support and boot are formed from respective first and second materials, with the second material being less rigid than the first material.

Abstract: Optical fiber ferrules with complementary mating geometry that are suitable for making optical connections are disclosed along with fiber optic connectors and cable assemblies using the same. In one embodiment, the fiber optic ferrule includes a body having a plurality of optical pathways and a mating geometry that includes at least one slot monolithically formed in the body of the fiber optic ferrule. The slot of the ferrule permits a relatively high number of mating/unmating cycles without generating excessive wear and debris, thereby making it suitable for consumer electronic devices or the like. The disclosure is also directed to fiber optic connectors and cable assemblies using the ferrule.

Abstract: Fiber optic cable demarcations inhibiting movements of optical fibers relative to strength members, and related cable assemblies and methods, are disclosed. By bonding optical fibers to strength members with a bonding agent received into at least one cavity, a demarcation may be formed inside the cable jacket at a cable jacket interface. The at least one cavity may be disposed within a cable jacket of a fiber optic cable and at the cable jacket interface. The demarcation may bond at least one optical fiber and at least one strength member together to inhibit longitudinal movement of the at least one optical fiber relative to the at least one strength member. In this manner, the demarcation may inhibit optical fiber movement within the fiber optic connector, which may cause tensile forces and/or buckling of the optical fiber resulting in optical fiber damage and/or optical attenuation.

Abstract: A fiber optic connector includes a ferrule, a ferrule holder from which the ferrule extends, a housing in which the ferrule holder is received, and a connector body coupled to the housing. The connector body is configured to retain the ferrule holder within the housing. The fiber optic connector further includes a strain relief assembly comprising a support coupled to a rear portion of the connector body and a boot received over support. The support includes a first portion defining a front end of the support and a second portion defining a back end of the support, with the second portion having a stiffness less than the first portion. Additionally, the support and boot are formed from respective first and second materials, with the second material being less rigid than the first material.

Abstract: The disclosure relates to a fiber optic connectors and sub-assemblies having a retention body for connectorizing a fiber optic cable along with fiber optic connectors and methods therefor. In one embodiment, the sub-assembly comprises a cable lock comprises a cable channel for receiving a fiber optic cable therethrough, and at least one strength member engagement surface. The retention body comprises an optical fiber channel for receiving an end portion of at least one optical fiber of the fiber optic cable therethrough, and at least one strength member engagement surface. The strength member engagement surfaces of the cable lock and the retention body are configured to cooperate with each other to receive and retain at least one strength member of the fiber optic cable. Other fiber optic connector sub-assemblies are also disclosed.