Patents by Inventor Thomas Valerio

Thomas Valerio has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240025086
    Abstract: A method for separating and recovering plastics from a waste stream including size separating the waste material, comminuting the material, and separating material at a specific density between 1.0 and 1.1 SG. Systems are included herein. PP and PE are separated from the waste stream.
    Type: Application
    Filed: October 5, 2023
    Publication date: January 25, 2024
    Inventor: Thomas A. VALERIO
  • Patent number: 11548010
    Abstract: A fluidized inertia table for separating materials between an upstream delivery station and a downstream receiving station is provided. The fluidized inertia table for separating materials creates a moment of inertia and/or rotary motion which are then translated into reciprocating or jarring motions and separates the materials loaded onto the tray.
    Type: Grant
    Filed: May 16, 2019
    Date of Patent: January 10, 2023
    Assignee: TAV HOLDINGS, INC.
    Inventor: Thomas A Valerio
  • Patent number: 11406988
    Abstract: A method for preparing clean aggregate from a waste stream including sizing the incinerator combined ash to recover a first material; wet screening the first material with a first screen to recover the material of disparate sizes; and processing each of the groups.
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: August 9, 2022
    Assignee: TAV HOLDINGS, INC.
    Inventor: Thomas A Valerio
  • Publication number: 20220203376
    Abstract: Systems and methods can sort materials of different specific gravities in a mixture. These systems and methods for separation of materials provide multiple forces simultaneously. The system can utilizes both vertical and the horizontal forces for efficient separation of materials with different specific gravities.
    Type: Application
    Filed: March 21, 2022
    Publication date: June 30, 2022
    Inventor: Thomas A. VALERIO
  • Publication number: 20220097079
    Abstract: A system for recovering of metal and sand from incinerator ash material having an ash clarification assembly, a magnet to remove the ferrous from the heavy material; a sorting assembly, a drying cage or dewatering unit to dry the material; and a separation assembly to remove the aluminium from the material. Methods are included as well.
    Type: Application
    Filed: September 13, 2021
    Publication date: March 31, 2022
    Inventor: Thomas A. VALERIO
  • Publication number: 20220055038
    Abstract: This application discloses a separator for separating and recovering materials from a waste stream. The separator has a cyclone having a top section and a bottom section, an impeller within the cyclone, a media inlet for accepting a flow of media or a pulsating flow of the media operatively connected to the impeller in which media or fluid flows through the impeller into the separator; a first discharge passage for a collecting a light fraction, and a second discharge passage for collecting a heavy fraction.
    Type: Application
    Filed: December 21, 2019
    Publication date: February 24, 2022
    Inventor: Thomas A. VALERIO
  • Patent number: 11198134
    Abstract: A cyclonic separation and materials processing method and system is presented in which materials entry at one end and which is arranged so that the materials that enter will be given a tangential velocity component as they enter. Specific embodiments include a three-dimensional sorting system with the use of an outward centrifugal motion and up/down (or vertical) motion flow of water or other media, which can be thought of as “a three-dimensional separation”.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: December 14, 2021
    Assignee: TAV HOLDINGS, INC.
    Inventor: Thomas A. Valerio
  • Patent number: 11130141
    Abstract: Devices, systems, and methods for separating waste stream with high glass concentrations to recover desired materials are described. The devices, systems, and methods may include a wet separator, a multi-stage screen(s), shredder(s), rising velocity separator(s)/jig(s), magnetic pulley(s), eddy current separator(s), and/or optical sorters.
    Type: Grant
    Filed: August 21, 2017
    Date of Patent: September 28, 2021
    Assignee: TAV HOLDINGS, INC.
    Inventor: Thomas A Valerio
  • Publication number: 20210277498
    Abstract: A method for recovering metals from waste in which material is roughly or coarsely separated to leave a fibrous feedstock, the feedstock is comminuted with a mill (e.g., a ball mill) to liberate and separate the fibrous feedstock to obtain a mix of a metal fraction and residue, and the metals fraction and the residue are collected. There is a system employing the same to treat such materials.
    Type: Application
    Filed: June 25, 2019
    Publication date: September 9, 2021
    Inventor: Thomas A. VALERIO
  • Publication number: 20210220835
    Abstract: A fluidized inertia table for separating materials between an upstream delivery station and a downstream receiving station is provided. The fluidized inertia table for separating materials creates a moment of inertia and/or rotary motion which are then translated into reciprocating or jarring motions and separates the materials loaded onto the tray.
    Type: Application
    Filed: May 16, 2019
    Publication date: July 22, 2021
    Inventor: Thomas A Valerio
  • Patent number: 10967402
    Abstract: An apparatus/system for separating a mixture of solid materials has a screening bed, an expansion chamber in gaseous communication with the screening bed, a filter in gaseous communication with the expansion chamber, an air flow producer in fluid communication with the filter. The screening bed includes a star-shaped agitators and the air flow is a vacuum from the screening bed through pathway.
    Type: Grant
    Filed: July 30, 2019
    Date of Patent: April 6, 2021
    Assignee: TAV HOLDINGS, INC.
    Inventor: Thomas A Valerio
  • Patent number: 10894258
    Abstract: Devices, systems, and methods for separating incinerator combined ash are described. The devices, systems, and methods include a fines process that utilizes water or other liquid in the separation of portions of the incinerator combined ash.
    Type: Grant
    Filed: July 25, 2016
    Date of Patent: January 19, 2021
    Inventor: Thomas Valerio
  • Publication number: 20200238301
    Abstract: A system and method for recovering metals from electronic scrap and auto shred residue (ASR) are described. Electronic scrap and ASR materials initially undergo size reduction processes. The reduced materials are thereafter separated according to size and magnetic properties to remove ferrous materials from the processing stream. Non-magnetic materials remaining in the processing stream are separated using oxygen encapsulated separators. The oxygen encapsulated separators strategically encounter materials to generate waste, a precious metals concentrate, and a metal concentrate.
    Type: Application
    Filed: September 18, 2016
    Publication date: July 30, 2020
    Inventor: Thomas Valerio
  • Publication number: 20200164383
    Abstract: This application describes method and systems for recovering metals from metal-containing material. Some embodiments of the disclosed method include one or more of the following three steps: (1) sizing, (2) separating using the helix separator, and (3) collecting. A system can execute these steps.
    Type: Application
    Filed: November 14, 2017
    Publication date: May 28, 2020
    Inventor: Thomas A Valerio
  • Publication number: 20200094261
    Abstract: A cyclonic separation and materials processing method and system is presented in which materials entry at one end and which is arranged so that the materials that enter will be given a tangential velocity component as they enter. Specific embodiments include a three-dimensional sorting system with the use of an outward centrifugal motion and up/down (or vertical) motion flow of water or other media, which can be thought of as “a three-dimensional separation”.
    Type: Application
    Filed: November 26, 2019
    Publication date: March 26, 2020
    Inventor: Thomas A. Valerio
  • Publication number: 20200094262
    Abstract: A system multiple having units in a linear arrangement employs density separation processes. In one arrangement, the system provides more control over the agitation and forces separating the material. One system has a paddlewheel 115, 215 in some or all of the units to create movement to optimize the residence time (faster or slower) to optimize separation.
    Type: Application
    Filed: November 30, 2017
    Publication date: March 26, 2020
    Inventor: Thomas Valerio
  • Patent number: 10569281
    Abstract: Devices, systems, and methods for separating incinerator combined ash to recover desired materials are described. The devices, systems, and methods may include 2-stage screen(s), falling velocity separator(s)/jig(s), magnetic pulley(s), eddy current separator(s), sensor sorters, and optical sorter(s).
    Type: Grant
    Filed: July 25, 2016
    Date of Patent: February 25, 2020
    Inventor: Thomas Valerio
  • Patent number: 10486164
    Abstract: A cyclonic separation and materials processing method and system is presented in which materials entry at one end and which is arranged so that the materials that enter will be given a tangential velocity component as they enter. Specific embodiments include a three-dimensional sorting system with the use of an outward centrifugal motion and up/down (or vertical) motion flow of water or other media, which can be thought of as “a three-dimensional separation.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: November 26, 2019
    Assignee: TAV HOLDINGS, INC.
    Inventor: Thomas A. Valerio
  • Publication number: 20190351455
    Abstract: An apparatus/system for separating a mixture of solid materials has a screening bed, an expansion chamber in gaseous communication with the screening bed, a filter in gaseous communication with the expansion chamber, an air flow producer in fluid communication with the filter. The screening bed includes a star-shaped agitators and the air flow is a vacuum from the screening bed through pathway.
    Type: Application
    Filed: July 30, 2019
    Publication date: November 21, 2019
    Inventor: Thomas A Valerio
  • Publication number: 20190329268
    Abstract: A method includes one or more of the following five steps: (1) rough processing, (2) comminuting the material, (4) washing the material with acid, and (5) collecting/sorting the material to recover an aluminum product or a very pure aluminum product.
    Type: Application
    Filed: November 29, 2017
    Publication date: October 31, 2019
    Inventor: Thomas A. VALERIO