Abstract: A material handling vehicle is provided, which includes a counterweight assembly. The counterweight assembly includes a counterweight, a positioning member, and a position adjuster. The position adjuster is configured to advance or retreat the positioning member to adjust a distance the positioning member emerges from the counterweight thereby adjusting a position of the counterweight relative to a frame of the material handling vehicle.

Abstract: A pallet detection assembly for a material handling vehicle is provided. The pallet detection assembly includes a body defining a cavity and having a proximity sensor housed at least partially within the cavity. The pallet detection assembly further includes an actuation plate having a tab coupled thereto and extending in a direction toward the body, and an actuator having a cylinder coupled to the body and a plunger slidably received within the cylinder and coupled to the actuation plate. The actuator is configured to movably couple the actuation plate to the body so that the actuation plate is configured to non-pivotally displace relative to the body.

Abstract: A material handling vehicle is provided, which includes a frame having an aperture directed through the frame and configured to receive a battery pack, and a counterweight assembly. The counterweight assembly includes a counterweight having a first opening, and an opposite second opening, a first positioning rod having a first end, and an opposite second end. The first end is directed through the first opening. A first nut is threadingly engaged with the second end of the first positioning rod. The first nut is rotated in a first direction to advance the first end of the first positioning rod farther through the first opening to contact the frame, thereby adjusting the position of the counterweight relative to the frame.

Abstract: A pallet detection assembly for a material handling vehicle is provided. The pallet detection assembly includes a body defining a cavity and having a proximity sensor housed at least partially within the cavity. The pallet detection assembly further includes an actuation plate having a tab coupled thereto and extending in a direction toward the body, and an actuator having a cylinder coupled to the body and a plunger slidably received within the cylinder and coupled to the actuation plate. The actuator is configured to movably couple the actuation plate to the body so that the actuation plate is configured to non-pivotally displace relative to the body.

Abstract: A pallet detection assembly for a material handling vehicle is provided. The pallet detection assembly includes a body defining a cavity and having a proximity sensor housed at least partially within the cavity. The pallet detection assembly further includes an actuation plate having a tab coupled thereto and extending in a direction toward the body, and an actuator having a cylinder coupled to the body and a plunger slidably received within the cylinder and coupled to the actuation plate. The actuator is configured to movably couple the actuation plate to the body so that the actuation plate is configured to non-pivotally displace relative to the body.

Abstract: A modular battery system for a material handling vehicle is provided. The modular battery system includes a counterweight assembly, a battery assembly enclosing a power source and including a battery base, and a pair of channels removably coupled to the battery base and laterally separated from one another to define a counterweight slot therebetween. The battery assembly is configured to be slidably installed onto the counterweight assembly with the counterweight assembly received within the counterweight slot defined between the pair of channels.

Abstract: A battery panel assembly for a material handling vehicle having a battery is provided. The battery panel assembly includes an inner counterweight panel configured to couple to the battery assembly. The inner panel including a battery service cutout. The battery panel assembly further includes an outer panel configured to couple to the inner panel. The outer panel includes a cutout configured to align with the battery service cutout and an access door dimensioned to cover the cutout.

Abstract: A modular battery system for use with a material handling vehicle, the modular battery system comprises a battery assembly and a counterweight assembly. The battery assembly can include a power source and a battery base, and the counterweight assembly can include a counterweight base configured to slidably receive the battery base and be removably secured thereto.

Abstract: A modular battery system for a material handling vehicle is provided. The modular battery system includes a counterweight assembly, a battery assembly enclosing a power source and including a battery base, and a pair of channels removably coupled to the battery base and laterally separated from one another to define a counterweight slot therebetween. The battery assembly is configured to be slidably installed onto the counterweight assembly with the counterweight assembly received within the counterweight slot defined between the pair of channels.

Abstract: A battery panel assembly for a material handling vehicle having a battery is provided. The battery panel assembly includes an inner counterweight panel configured to couple to the battery assembly. The inner panel including a battery service cutout. The battery panel assembly further includes an outer panel configured to couple to the inner panel. The outer panel includes a cutout configured to align with the battery service cutout and an access door dimensioned to cover the cutout.

Abstract: A pallet detection assembly for a material handling vehicle is provided. The pallet detection assembly includes a body defining a cavity and having a proximity sensor housed at least partially within the cavity. The pallet detection assembly further includes an actuation plate having a tab coupled thereto and extending in a direction toward the body, and an actuator having a cylinder coupled to the body and a plunger slidably received within the cylinder and coupled to the actuation plate. The actuator is configured to movably couple the actuation plate to the body so that the actuation plate is configured to non-pivotally displace relative to the body.

Abstract: A material handling vehicle is provided, which includes a frame having an aperture directed through the frame and configured to receive a battery pack, and a counterweight assembly. The counterweight assembly includes a counterweight having a first opening, and an opposite second opening, a first positioning rod having a first end, and an opposite second end. The first end is directed through the first opening. A first nut is threadingly engaged with the second end of the first positioning rod. The first nut is rotated in a first direction to advance the first end of the first positioning rod farther through the first opening to contact the frame, thereby adjusting the position of the counterweight relative to the frame.

Abstract: A modular battery system for use with a material handling vehicle, the modular battery system comprises a battery assembly and a counterweight assembly. The battery assembly can include a power source and a battery base, and the counterweight assembly can include a counterweight base configured to slidably receive the battery base and be removably secured thereto.

Abstract: A contoured backrest for a material handling vehicle includes a support surface for supporting a vehicle operator, a rear surface facing away from the support surface, a top barrier ridge joining the support surface and the rear surface, a control module support extending upwardly from the rear surface and above the top barrier ridge, and a pocket formed in the control module support for receiving a control module. At least a portion of the pocket extends above the top barrier ridge to inhibit, restrict, and/or reduce inadvertent engagement with the control module as an operator enters, exits, and generally operates the material handling vehicle.

Abstract: A contoured backrest for a material handling vehicle includes a support surface for supporting a vehicle operator, a rear surface facing away from the support surface, a top barrier ridge joining the support surface and the rear surface, a control module support extending upwardly from the rear surface and above the top barrier ridge, and a pocket formed in the control module support for receiving a control module. At least a portion of the pocket extends above the top barrier ridge to inhibit, restrict, and/or reduce inadvertent engagement with the control module as an operator enters, exits, and generally operates the material handling vehicle.