Patents by Inventor Thomas ZORN

Thomas ZORN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11946530
    Abstract: A power pack for a vehicle selected from a group of different vehicles is disclosed. The power pack includes an internal combustion engine and a continuously variable transmission (CVT) operatively connected to the engine. The CVT includes: a drive pulley operatively connected to a crankshaft of the engine, the drive pulley being rotatable about a drive pulley axis; a driven pulley rotatable about a driven pulley axis; a belt connecting the drive pulley to the driven pulley; and a housing at least partly enclosing the drive pulley, the driven pulley and the belt. The power pack also includes a sub-transmission selected from a group of different sub-transmissions depending on the selected vehicle. The selected sub-transmission is mounted to the housing of the CVT. The housing of the CVT is configured to mount any sub-transmission of the group of different sub-transmissions. A method for assembling a power pack is also provided.
    Type: Grant
    Filed: August 28, 2020
    Date of Patent: April 2, 2024
    Assignee: BRP-ROTAX GMBH & CO. KG
    Inventors: Nigel Foxhall, Thomas Zorn, Franz Russegger, Bruno Girouard
  • Publication number: 20240044274
    Abstract: An engine assembly for a vehicle includes an internal combustion engine and an exhaust system. The exhaust system includes a catalytic converter, a main muffler, a hydrocarbon trap, a pre-muffler disposed upstream from the main muffler and the hydrocarbon trap, and an exhaust path valve. The exhaust path valve is movable between first and second exhaust path positions. The exhaust path valve obstructs a second exhaust path in the first exhaust path position such that exhaust gas flows from an exhaust port of an engine cylinder to the catalytic converter to the main muffler and to the atmosphere. The exhaust path valve obstructs a first exhaust path in the second exhaust path position such that exhaust gas flows from the exhaust port of the engine cylinder to the catalytic converter to the hydrocarbon trap and to the atmosphere.
    Type: Application
    Filed: December 17, 2021
    Publication date: February 8, 2024
    Inventors: Ralf ROKITA, Matthias ZARHUBER, Christian RAFFELSBERGER, Heinz KUSEL, Nigel FOXHALL, Markus DOPPELBAUER, Thomas ZORN, Christian SCHWAB
  • Patent number: 11732637
    Abstract: An engine assembly for a vehicle includes an internal combustion engine operating on a two-stroke engine cycle. A compressor is in fluid communication with an intake port of at least one cylinder of the engine to pump air into the engine. An exhaust pipe is in fluid communication with an exhaust port of the at least one cylinder. The exhaust pipe has an inlet and an outlet defining a length of the exhaust pipe therebetween. A diameter of the exhaust pipe increases along a portion of the length of the exhaust pipe in a flow direction of the exhaust pipe. The diameter of the exhaust pipe does not decrease along the length of the exhaust pipe in the flow direction of the exhaust pipe.
    Type: Grant
    Filed: December 17, 2021
    Date of Patent: August 22, 2023
    Assignee: BRP-ROTAX GMBH & CO. KG
    Inventors: Christian Raffelsberger, Heinz Kusel, Nigel Foxhall, Markus Doppelbauer, Thomas Zorn, Matthias Zarhuber
  • Publication number: 20220349458
    Abstract: A power pack for a vehicle selected from a group of different vehicles is disclosed. The power pack includes an internal combustion engine and a continuously variable transmission (CVT) operatively connected to the engine. The CVT includes: a drive pulley operatively connected to a crankshaft of the engine, the drive pulley being rotatable about a drive pulley axis; a driven pulley rotatable about a driven pulley axis; a belt connecting the drive pulley to the driven pulley; and a housing at least partly enclosing the drive pulley, the driven pulley and the belt. The power pack also includes a sub-transmission selected from a group of different sub-transmissions depending on the selected vehicle. The selected sub-transmission is mounted to the housing of the CVT. The housing of the CVT is configured to mount any sub-transmission of the group of different sub-transmissions. A method for assembling a power pack is also provided.
    Type: Application
    Filed: August 28, 2020
    Publication date: November 3, 2022
    Inventors: Nigel FOXHALL, Thomas ZORN, Franz RUSSEGGER, Bruno GIROUARD
  • Publication number: 20220195914
    Abstract: An engine assembly for a vehicle includes an internal combustion engine operating on a two-stroke engine cycle. A compressor is in fluid communication with an intake port of at least one cylinder of the engine to pump air into the engine. An exhaust pipe is in fluid communication with an exhaust port of the at least one cylinder. The exhaust pipe has an inlet and an outlet defining a length of the exhaust pipe therebetween. A diameter of the exhaust pipe increases along a portion of the length of the exhaust pipe in a flow direction of the exhaust pipe. The diameter of the exhaust pipe does not decrease along the length of the exhaust pipe in the flow direction of the exhaust pipe.
    Type: Application
    Filed: December 17, 2021
    Publication date: June 23, 2022
    Inventors: Christian RAFFELSBERGER, Heinz KUSEL, Nigel FOXHALL, Markus DOPPELBAUER, Thomas ZORN, Matthias ZARHUBER
  • Patent number: 11131242
    Abstract: A turbocharger for an engine includes a housing, a shaft, a turbine wheel mounted to the shaft for rotation therewith, a compressor wheel mounted to the shaft for rotation therewith, and a bearing cartridge rotatably supporting the shaft relative to the housing. The housing is positioned axially between the turbine and compressor wheels. The bearing cartridge includes an inner ring mounted to the shaft, an outer ring disposed between the inner ring and the housing and movable relative to the housing, and a first and a second plurality of roller elements axially spaced apart from one another and disposed radially between the inner and outer rings to rotatably support the inner ring relative to the outer ring. A radial gap (RD) is defined between the outer ring (134) and the housing (126). Lubricant flows into the radial gap and radially separates the outer ring from the housing during operation of the turbocharger.
    Type: Grant
    Filed: November 23, 2018
    Date of Patent: September 28, 2021
    Assignee: BRP-ROTAX GMBH & CO. KG
    Inventors: Thomas Zorn, Heinz Kusel, Markus Wolfsgruber, Roland Ennsmann, Peter Quatember
  • Publication number: 20210010420
    Abstract: A turbocharger for an engine includes a housing, a shaft, a turbine wheel mounted to the shaft for rotation therewith, a compressor wheel mounted to the shaft for rotation therewith, and a bearing cartridge rotatably supporting the shaft relative to the housing. The housing is positioned axially between the turbine and compressor wheels. The bearing cartridge includes an inner ring mounted to the shaft, an outer ring disposed between the inner ring and the housing and movable relative to the housing, and a first and a second plurality of roller elements axially spaced apart from one another and disposed radially between the inner and outer rings to rotatably support the inner ring relative to the outer ring. A radial gap (RD) is defined between the outer ring (134) and the housing (126). Lubricant flows into the radial gap and radially separates the outer ring from the housing during operation of the turbocharger.
    Type: Application
    Filed: November 23, 2018
    Publication date: January 14, 2021
    Inventors: Thomas ZORN, Heinz KUSEL, Markus WOLFSGRUBER, Roland ENNSMANN, Peter QUATEMBER