Patents by Inventor Thorsten BEIERLING

Thorsten BEIERLING has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12698215
    Abstract: Disclosed herein is a process for making a particulate (oxy)hydroxide of TM, where TM represents a combination of metals and includes nickel and at least one metal selected from cobalt and aluminum and manganese. The process includes: (a) combining an aqueous slurry of metallic nickel and at least one metal selected from aluminum and transition metals other than nickel with an oxidant selected from oxygen and nitrate in a first reaction vessel or in a first group of reaction vessels at a temperature of from 5° to 40° C., (b) transferring aqueous reaction medium from the first reaction vessel to a second reaction vessel, where the second reaction vessel contains a slurry of a hydroxide of TM, (c) removing the particles from step (b) from the liquid by a solid-liquid separation method, and drying the particles, and (d) returning liquid phase obtained in step (c) to the first reaction vessel.
    Type: Grant
    Filed: July 12, 2022
    Date of Patent: August 4, 2026
    Assignee: BASF SE
    Inventors: Thorsten Beierling, Sabine Frischhut, Matthias Rauls, Lukas Karl Metzger, Sabine Weiguny, Michael Lennartz, Rafael Benjamin Berk
  • Patent number: 12692173
    Abstract: Disclosed herein is a process for making a particulate (oxy)hydroxide of TM, where TM represents metals and includes nickel and at least one metal selected from cobalt and aluminum and manganese. The process includes the steps of: (a) combining an aqueous slurry of metallic nickel and at least one metal selected from cobalt and manganese and aluminum with an oxidant selected from nitrate and peroxide in a reaction vessel under an atmosphere with less than 100 ppm O2, thereby obtaining an aqueous reaction medium with a pH value in the range of from 7.5 to 12 containing particles, (b) removing the particles from step (a) from the liquid by a solid-liquid separation method, and drying the particles, and (c) returning mother liquor obtained in step (b) to the reaction vessel.
    Type: Grant
    Filed: September 12, 2022
    Date of Patent: July 28, 2026
    Assignee: BASF SE
    Inventors: Sabine Frischhut, Thorsten Beierling, Lukas Karl Metzger, Matthias Rauls, Marc Duchardt
  • Publication number: 20260213185
    Abstract: Disclosed herein are a process for making a particulate (oxy)hydroxide or oxide, a particulate (oxy)hydroxide or oxide, and a method of using the particulate (oxy)hydroxide or oxide. Also disclosed herein is a process for making a particulate (oxy)hydroxide or oxide of TM where TM represents metals, where the process is performed in a cascade of at least three stirred tank reactors.
    Type: Application
    Filed: January 2, 2024
    Publication date: July 23, 2026
    Inventors: Thorsten BEIERLING, Joop Enno FRERICHS, Zoltan BAAN
  • Patent number: 12656059
    Abstract: Disclosed herein is a process for removing water from a particulate material selected from (oxy)hydroxides and carbonates containing at least one of nickel, cobalt, and at least one metal other than nickel. The process includes the step of introducing at least one particulate material with a water content in the range of from 1 to 30% by weight, referring to said particulate material, into a rotary kiln with external heating elements and moving it through the rotary kiln together with a flow of a gas. The residual moisture of the resultant product is in the range of from 50 ppm to 1.5% by weight.
    Type: Grant
    Filed: December 10, 2021
    Date of Patent: June 16, 2026
    Assignee: BASF SE
    Inventors: Timo Hensler, Andreas Michael Kern, Raquel Fiz Gonzalez, Thorsten Beierling
  • Publication number: 20260028245
    Abstract: Disclosed herein is a process for making a particulate (oxy)hydroxide of TM where TM refers to a combination of nickel and at least one metal selected from Co and Mn and where the process includes the steps of: (a) providing one or more aqueous solution(s) (?) containing water-soluble salts of Ni and of at least one transition metal selected from Co and Mn, and, optionally, at least one further metal selected from Ti, Zr, Mo, W, Al, Mg, Nb, and Ta, and an aqueous solution (?) containing an alkali metal hydroxide and, optionally, an aqueous solution (?) containing a complexing agent, and (b) combining in a stirred tank reactor solution(s) (?) and solution (?) and, if applicable, solution (?) in one or more sub-steps, at a pH value in the range of from 10.5 to 12.5 determined at 23° C.
    Type: Application
    Filed: July 31, 2023
    Publication date: January 29, 2026
    Inventors: Thorsten BEIERLING, Emre EMMEZ, Thomas Michael RYLL, Zoltan BAAN, Sven LAUFER, Dirk KLINGLER
  • Publication number: 20260028242
    Abstract: Disclosed herein is a process for making an (oxy)hydroxide of TM where TM refers to metals of which at least 97 mol-% are transition metals and where TM includes manganese and nickel, and where at least 50 mol-% of TM are manganese, the process including the steps of: (a) providing at least one aqueous solution (?) of water-soluble salts of such metals and an aqueous solution (?) including alkali metal hydroxide selected from the group consisting of NaOH and KOH, (b) combining solutions (?) and (?) at a pH value in the range of from 9.5 to 10.3, where such step (b) is carried out using at least one coaxial mixer including two coaxially orientated pipes through which an aqueous solution (?) and an aqueous solution of (?) are introduced into a stirred vessel, thereby precipitating an (oxy)hydroxide of TM, and (c) recovering and drying the (oxy)hydroxide of TM.
    Type: Application
    Filed: August 7, 2023
    Publication date: January 29, 2026
    Inventors: Joop Enno FRERICHS, Thorsten BEIERLING, Maike WIRTZ, Rafael Benjamin BERK
  • Publication number: 20250042769
    Abstract: Disclosed herein is a method for making a particulate (oxy)hydroxide of TM, where TM is a combination of nickel and at least one metal selected from Co and Mn, the process including: (a) providing an aqueous solution (?) containing water-soluble salts of Ni and of at least one transition metal selected from Co and Mn, (b) combining a solution (?) and a solution (?) and, if applicable, a solution (?) at a pH value in a range of from 12.0 to 13.0 determined at 23° C. in a continuous stirred tank reactor, thereby creating a slurry of solid particles of a hydroxide containing nickel, and (c) transferring slurry from step (b) into a batch-wise operated stirred tank reactor where a solution (?) and a solution (?) and optionally a solution (?) are combined with the slurry at a pH value in a range of from 11.0 to 12.0 determined at 23° C.
    Type: Application
    Filed: January 6, 2023
    Publication date: February 6, 2025
    Inventors: Thorsten BEIERLING, Simon SCHROEDLE, Thomas Michael RYLL
  • Publication number: 20240425385
    Abstract: Disclosed herein is a process for making a particulate (oxy)hydroxide of TM, where TM represents a combination of metals and includes nickel and at least one metal selected from cobalt and aluminum and manganese. The process includes: (a) combining an aqueous slurry of metallic nickel and at least one metal selected from aluminum and transition metals other than nickel with an oxidant selected from oxygen and nitrate in a first reaction vessel or in a first group of reaction vessels at a temperature of from 5° to 40° C., (b) transferring aqueous reaction medium from the first reaction vessel to a second reaction vessel, where the second reaction vessel contains a slurry of a hydroxide of TM, (c) removing the particles from step (b) from the liquid by a solid-liquid separation method, and drying the particles, and (d) returning liquid phase obtained in step (c) to the first reaction vessel.
    Type: Application
    Filed: July 12, 2022
    Publication date: December 26, 2024
    Inventors: Thorsten BEIERLING, Sabine FRISCHHUT, Matthias RAULS, Lukas Karl METZGER, Sabine WEIGUNY, Michael LENNARTZ, Rafael Benjamin BERK
  • Publication number: 20240351912
    Abstract: Disclosed herein is a process for making a particulate (oxy)hydroxide of TM, where TM represents metals and includes nickel and at least one metal selected from cobalt and aluminum and manganese. The process includes the steps of: (a) combining an aqueous slurry of metallic nickel and at least one metal selected from cobalt and manganese and aluminum with an oxidant selected from nitrate and peroxide in a reaction vessel under an atmosphere with less than 100 ppm O2, thereby obtaining an aqueous reaction medium with a pH value in the range of from 7.5 to 12 containing particles, (b) removing the particles from step (a) from the liquid by a solid-liquid separation method, and drying the particles, and (c) returning mother liquor obtained in step (b) to the reaction vessel.
    Type: Application
    Filed: September 12, 2022
    Publication date: October 24, 2024
    Inventors: Sabine FRISCHHUT, Thorsten BEIERLING, Lukas Karl METZGER, Matthias RAULS, Marc DUCHARDT
  • Publication number: 20240228323
    Abstract: Disclosed herein is a process for making a particulate (oxy)hydroxide, carbonate, or oxide of TM which includes nickel and at least one metal selected from the group consisting of cobalt, manganese, and aluminum. The process includes providing an aqueous solution (?1) containing a water-soluble salt of Ni, one of an aqueous solution (?2) containing a water-soluble salt of Co, an aqueous solution (?3) containing a water-soluble salt of Mn, or an aqueous solution (?4) containing a water-soluble compound of Al, an aqueous solution (?) containing an alkali metal hydroxide or carbonate and, optionally, an aqueous solution (?) containing ammonia or an organic acid or its alkali metal salt, combining solution (?1) and solution (?) and at least one of solutions (?2), (?3), (?4), and, if applicable, solution (?), in different locations of a continuous reactor, and removing the particles from the liquid by a solid-liquid separation method.
    Type: Application
    Filed: March 4, 2022
    Publication date: July 11, 2024
    Inventors: Thorsten BEIERLING, Rafael Benjamin BERK, Lukas Karl METZGER
  • Patent number: 12006230
    Abstract: Described herein is a process for making a nickel composite hydroxide with a mean particle diameter d50 in the range from 3 to 20 ?m including combining (a) an aqueous solution of water-soluble salts of nickel and of at least one of cobalt and manganese, and, optionally, at least one of Al, Mg, B, or transition metals other than nickel, cobalt, and manganese, (b) an aqueous solution of an alkali metal hydroxide and (c) an aqueous solution of alkali metal (bi)carbonate or ammonium (bi)carbonate in the molar ratio of 0.001:1 to 0.04:1, and, optionally, (d) an aqueous solution of alkali metal aluminate, in a continuous stirred tank reactor or in a cascade of at least two continuous stirred tank reactors.
    Type: Grant
    Filed: October 30, 2019
    Date of Patent: June 11, 2024
    Assignee: BASF SE
    Inventors: Thorsten Beierling, Daniela Pfister
  • Publication number: 20240166532
    Abstract: Disclosed herein is a process for making a particulate oxyhydroxide or oxide of TM with a bimodal particles diameter distribution where TM represents metals, and where TM includes nickel and at least one metal is selected from the group consisting of cobalt and manganese.
    Type: Application
    Filed: March 21, 2022
    Publication date: May 23, 2024
    Inventors: Thorsten BEIERLING, Daniela KOEHLER, Benjamin Johannes Herbert BERGNER, Christoph ERK
  • Publication number: 20240132372
    Abstract: Disclosed herein is a process for making a particulate (oxy)hydroxide, carbonate, or oxide of TM which includes nickel and at least one metal selected from the group consisting of cobalt, manganese, and aluminum. The process includes providing an aqueous solution (?1) containing a water-soluble salt of Ni, one of an aqueous solution (?2) containing a water-soluble salt of Co, an aqueous solution (?3) containing a water-soluble salt of Mn, or an aqueous solution (?4) containing a water-soluble compound of Al, an aqueous solution (?) containing an alkali metal hydroxide or carbonate and, optionally, an aqueous solution (?) containing ammonia or an organic acid or its alkali metal salt, combining solution (?1) and solution (?) and at least one of solutions (?2), (?3), (?4), and, if applicable, solution (?), in different locations of a continuous reactor, and removing the particles from the liquid by a solid-liquid separation method.
    Type: Application
    Filed: March 4, 2022
    Publication date: April 25, 2024
    Inventors: Thorsten BEIERLING, Rafael Benjamin BERK, Lukas Karl METZGER
  • Publication number: 20240110747
    Abstract: Disclosed herein is a process for removing water from a particulate material selected from (oxy)hydroxides and carbonates containing at least one of nickel cobalt, and at least one metal other than nickel. The process includes the step of introducing at least one particulate material with a water content in the range of from 1 to 30% by weight, referring to said particulate material, into a rotary kiln with external heating elements and moving it through the rotary kiln together with a flow of a gas. The residual moisture of the resultant product is in the range of from 50 ppm to 1.5% by weight.
    Type: Application
    Filed: December 10, 2021
    Publication date: April 4, 2024
    Inventors: Timo HENSLER, Andreas Michael KERN, Raquel FIZ GONZALEZ, Thorsten BEIERLING
  • Patent number: 11884554
    Abstract: Process for precipitating a carbonate or (oxy)hydroxide comprising nickel from an aqueous solution of a nickel salt wherein such process is carried out in a vessel comprising (A) a vessel body, (B) one or more elements that control the hydraulic flow of the slurry formed during the precipitation and that induce a loop-type circulation flow, and (C) a stirrer whose stirrer element is in the vessel but located separately from the element(s) (B).
    Type: Grant
    Filed: March 21, 2019
    Date of Patent: January 30, 2024
    Assignee: BASF SE
    Inventors: Christian Riemann, Thorsten Beierling, Matthias Rauls
  • Publication number: 20230312367
    Abstract: Disclosed herein is a process for precipitating a mixed hydroxide of TM where TM includes Ni, at least one of Co and Mn, and, optionally, one of Al, Mg, Zr or Ti from an aqueous solution of salts of such transition metals or of Al or of Mg. The process is carried out in a stirred vessel and includes the step of introducing a 10 to 40% by weight aqueous solution of ammonia and an aqueous solution of transition metal salts through at least two inlets into the stirred vessel. An aqueous solution of alkali metal hydroxide is added separately from the at least two inlets.
    Type: Application
    Filed: August 3, 2021
    Publication date: October 5, 2023
    Inventors: Benjamin Johannes Herbert BERGNER, Thorsten BEIERLING
  • Publication number: 20230212028
    Abstract: Process for making a particulate (oxy)hydroxide of TM wherein TM comprises nickel and where-in said process comprises the steps of: (a) Providing an aqueous solution (?) containing water-soluble salts of Ni and of at least one transition metal selected from Co and Mn, and, optionally, at least one further metal sel-ected from Ti, Zr, Mo, W, Al, Mg, Nb, and Ta, and an aqueous solution (?) containing an alkali metal hydroxide and, optionally, an aqueous solution (?) containing ammonia, (b) combining a solution (?) and a solution (?) and, if applicable, a solution (?) at a pH value in the range of from 12.0 to 13.0 in a stirred tank reactor, thereby creating solid particles of a hydroxide containing nickel, said solid particles being slurried, (c) transferring said slurry into another stirred tank reactor and combining it with a solution (?) and a solution (?) and, if applicable, a solution (?) at a pH value in the range of from 11.0 to 12.
    Type: Application
    Filed: May 28, 2021
    Publication date: July 6, 2023
    Inventors: Benjamin Johannes Herbert BERGNER, Thorsten BEIERLING
  • Publication number: 20230094113
    Abstract: A computer-implemented method for controlling and/or monitoring equipment (110) of a chemical plant is proposed.
    Type: Application
    Filed: March 11, 2021
    Publication date: March 30, 2023
    Inventors: Lukas Metzger, Michael Andreas Kespe, Thorsten Beierling, Feelly Ruether
  • Publication number: 20220340445
    Abstract: Process for precipitating a mixed carbonate or mixed (oxy)hydroxide comprising nickel from an aqueous solution comprising a nickel salt, wherein such process is carried out in a vessel comprising (A) a vessel body, (B) one or more elements selected from draft tubes and guide vanes, (C) at least one stirrer whose pressure zone is in or between element(s) (B), and wherein the process comprises the step of simultaneously adding said solution comprising a nickel salt in or between element(s) (B) and a solution of alkali metal carbonate or hydroxide in or between or outside element(s) (B).
    Type: Application
    Filed: September 3, 2020
    Publication date: October 27, 2022
    Inventors: Thorsten BEIERLING, Michael Andreas KESPE
  • Publication number: 20220194814
    Abstract: Process for precipitating a mixed hydroxide of TM wherein TM comprises Ni and at least one of Co and Mn and, optionally, Al, Mg, Zr or Ti, from an aqueous solution of salts of such transition metals or of Al or of Mg, wherein such process is carried out in a stirred vessel and comprises the step of introducing an aqueous solution of alkali metal hydroxide and an aqueous solution of transition metal salts through at least two inlets into said stirred vessel wherein the distance of the locations of introduction of salts of TM and of alkali metal hydroxide is equal or less than 6 times the hydraulic diameter of the tip of the inlet pipe of the alkali metal hydroxide.
    Type: Application
    Filed: April 2, 2020
    Publication date: June 23, 2022
    Inventors: Thorsten BEIERLING, Simon SCHROEDLE, James SIOSS, Daniela PFISTER, KALO Benedikt, Christoph ERK, Brandon LONG, Christian RIEMANN, Christine AMMONS, Yohko TOMOTA, Phil Jack HOLZMEISTER