Patents by Inventor Thorsten Gustav

Thorsten Gustav has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10178870
    Abstract: The present invention provides a method for manufacturing an aerated confectionery shell comprising the steps of: (i) aerating an edible liquid; (ii) depositing the aerated edible liquid into a mould cavity; and (iii) pressing the aerated edible liquid in the mould cavity using a stamp having a surface temperature below the solidification temperature of the edible liquid so as to shape and at least partially solidify the liquid, thereby forming an aerated shell layer; wherein the aerated shell layer has a total gas content of at least 5%, the gas content being calculated using the following formula (1): Gas content of aerated shell layer=(M2?M1)/M2Wherein M1 is the mass of the aerated shell layer having volume V1, and M2 is the mass of a non-aerated shell layer having volume V1 and being formed from the same edible liquid as the aerated shell layer and in the same manner as the aerated shell layer. An aerated confectionery shell obtainable by this method is also provided.
    Type: Grant
    Filed: June 29, 2012
    Date of Patent: January 15, 2019
    Assignee: Kraft Foods R&D, Inc.
    Inventors: Thorsten Gustav, Paula Mora Castrillon, Rudolph Hauger
  • Patent number: 10123550
    Abstract: A method of producing a multi-layered confectionery shell and a method of producing a plurality of confectionery shells are provided. The distance the stamp is pressed into the mold cavity in a second phase is shorter than the distance the stamp is pressed into the mold cavity in a first phase.
    Type: Grant
    Filed: July 2, 2012
    Date of Patent: November 13, 2018
    Assignee: Kraft Foods R&D, Inc.
    Inventors: Thorsten Gustav, Paula Mora Castrillon
  • Patent number: 9808026
    Abstract: A method of manufacturing confectionery shells using cold-stamping is provided. The method can also be used to manufacture multi-layered confectionery shells and/or confectionery shells comprising inclusions. Scraping means are passed outwardly over the boundary of the mould cavity in two or more different outward directions.
    Type: Grant
    Filed: July 3, 2012
    Date of Patent: November 7, 2017
    Assignee: Kraft Foods R&D, Inc.
    Inventors: Thorsten Gustav, Paula Mora Castrillon
  • Publication number: 20170119009
    Abstract: In a first aspect the application discloses a confectionery product in the form of a segmented bar comprising a substantially planar raft and a series of discrete raised portions projecting therefrom and separated by channels, wherein the raft is of non-uniform thickness. In a second aspect the application discloses a process for producing a segmented confectionery product comprising a) creating a prototype segmented confectionery product design; b) creating a stress profile of said prototype confectionery product design; c) creating a modified design by increasing thickness of the raft in areas prone to breakage in the prototype design; and d) producing a confectionery product according to the modified design.
    Type: Application
    Filed: April 27, 2015
    Publication date: May 4, 2017
    Inventors: Thorsten Gustav, Ricardo Carvajal, Andrew Christopher Bufton, Chrysanthi Kontozoglou, Diego Coraglia
  • Publication number: 20170119007
    Abstract: Improvements in and relating to production of chocolate shells Disclosed is a stamp (100), for use in a cold stamping operation, for insertion into a mould (200) along an insertion axis (180), the stamp (100) comprising a first tapering portion (110) arranged to deviate from the insertion axis (180) at a first angle and to be substantially parallel with a corresponding internal surface (210) of the mould (200), and a second tapering surface (130) arranged to deviate from the insertion axis (180) at a second angle, greater than the first angle, such that, in use, when the stamp (100) is inserted into the mould (200), an aperture is formed around a rim of the mould (200) which is smaller than a distance between the first tapering portion (110) and the corresponding internal surface (200) of the mould (200).
    Type: Application
    Filed: April 30, 2015
    Publication date: May 4, 2017
    Inventors: Thorsten Gustav, Hannah Rymer
  • Publication number: 20170112162
    Abstract: Disclosed is an edible product comprising an outer shell and a filling, wherein the outer shell is provided with a predefined area of weakness on an interior surface thereof. Also disclosed is a corresponding method and apparatus.
    Type: Application
    Filed: April 30, 2015
    Publication date: April 27, 2017
    Inventors: Thorsten Gustav, Michael Schulz
  • Publication number: 20140328986
    Abstract: The present invention provides method for producing a confectionery product comprising the steps of: (i) sealing an unsolidified confectionery mass inside a primary package which is in direct contact with the confectionery mass; and (ii) immersing the primary package containing the unsolidified confectionery mass into a liquid having a temperature below the solidification temperature of the confectionery mass so as to solidify the confectionery mass; wherein the primary package is impervious to both the confectionery mass and the liquid.
    Type: Application
    Filed: July 2, 2012
    Publication date: November 6, 2014
    Inventors: Michael Weers, Thorsten Gustav, Özlem Özmutlu Karslioglu
  • Publication number: 20140287102
    Abstract: A method of producing a multi-layered confectionery shell and a method of producing a plurality of confectionery shells are provided. The distance the stamp is pressed into the mould cavity in a second phase is shorter than the distance the stamp is pressed into the mould cavity in a first phase.
    Type: Application
    Filed: July 2, 2012
    Publication date: September 25, 2014
    Inventors: Thorsten Gustav, Paula Mora Castrillon
  • Publication number: 20140234523
    Abstract: The present invention provides a method for manufacturing an aerated confectionery shell comprising the steps of: (i) aerating an edible liquid; (ii) depositing the aerated edible liquid into a mould cavity; and (iii) pressing the aerated edible liquid in the mould cavity using a stamp having a surface temperature below the solidification temperature of the edible liquid so as to shape and at least partially solidify the liquid, thereby forming an aerated shell layer; wherein the aerated shell layer has a total gas content of at least 5%, the gas content being calculated using the following formula (1): Gas content of aerated shell layer=(M2?M1)/M2 Wherein M1 is the mass of the aerated shell layer having volume V1, and M2 is the mass of a non-aerated shell layer having volume V1 and being formed from the same edible liquid as the aerated shell layer and in the same manner as the aerated shell layer. An aerated confectionery shell obtainable by this method is also provided.
    Type: Application
    Filed: June 29, 2012
    Publication date: August 21, 2014
    Inventors: Thorsten Gustav, Paula Mora Castrillon, Rudolf Hauger
  • Publication number: 20140220229
    Abstract: A method of manufacturing confectionery shells using cold-stamping is provided. The method can also be used to manufacture multi-layered confectionery shells and/or confectionery shells comprising inclusions. Scraping means are passed outwardly over the boundary of the mould cavity in two or more different outward directions.
    Type: Application
    Filed: July 3, 2012
    Publication date: August 7, 2014
    Inventors: Thorsten Gustav, Paula Mora Castrillon
  • Publication number: 20110280996
    Abstract: A method for manufacturing a multi-layered confectionery shell is provided. The method includes depositing a first edible liquid into a mould cavity, depositing at least one other edible liquid onto the first edible liquid in the mould cavity, and pressing the edible liquids in the mould cavity using a stamp having a surface temperature below the solidification temperature of each of the edible liquids to form at least two shell layers. The ratio of the apparent viscosity of each edible liquid having one or more other edible liquids deposited directly thereon to the apparent viscosity of said other edible liquid(s) is 0.8 or less or 1.5 or more, the viscosities of the liquids being measured at a shear rate of 5 s?1 and at a liquid temperature of 40° C. A multi-layered confectionery shell obtainable by this method is also provided.
    Type: Application
    Filed: May 13, 2011
    Publication date: November 17, 2011
    Inventors: Thorsten Gustav, Sandra Bauer, Michael Schulz