Patents by Inventor Tim Hesse

Tim Hesse has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260145239
    Abstract: A method for laser deposition welding in a laser system includes actuating a processing unit having a jet nozzle for providing a laser beam and a powder jet so that the powder jet, in interaction with the laser beam, deposits a powder-layer trace onto a workpiece, actuating a workpiece receiving unit, on which the workpiece is arranged, so that a rotational movement moves the workpiece about an axis of rotation, and actuating a translation unit so that a translational movement moves the jet nozzle and/or the workpiece receiving unit in an offset direction orthogonal to the axis of rotation. The rotational movement and the translational movement combine to form an advancing movement such that the powder-layer trace is deposited onto the workpiece along a spiral path. A processing parameter varies as processing of the workpiece progresses so that a powder layer thickness varies along a radial direction of the workpiece.
    Type: Application
    Filed: January 14, 2026
    Publication date: May 28, 2026
    Inventors: Bjoern Sautter, Tim Hesse, Andreas Scholz
  • Publication number: 20260138209
    Abstract: An optical system for a laser system for laser cutting includes a light guide for simultaneously coaxially transporting a first laser beam as a single-mode or quasi-single-mode laser beam and a second laser beam as a multi-mode laser beam, and an optical device arranged in a beam path of the first laser beam downstream of the light guide. The optical device is configured to impose a phase singularity and/or a polarization singularity on the first laser beam for generating an annular intensity distribution of the first laser beam with a central intensity minimum on an optical axis of the optical system.
    Type: Application
    Filed: October 29, 2025
    Publication date: May 21, 2026
    Inventors: Daniel Flamm, Nicolai Speker, Tim Hesse
  • Patent number: 12576454
    Abstract: A method for laser soldering includes selecting a copper-containing material as a filler material, supplying the filler material at a butt joint of two components, and melting the filler material in a main process zone by means of laser radiation in an advancement direction. The filler material in the main process zone is melted by means of laser radiation of a wavelength ?H in the blue or green spectral range with 400 nm??H?600 nm.
    Type: Grant
    Filed: March 18, 2022
    Date of Patent: March 17, 2026
    Assignee: TRUMPF LASER—UND SYSTEMTECHNIK GMBH
    Inventors: Oliver Bocksrocker, Nicolai Speker, Tim Hesse
  • Publication number: 20260014646
    Abstract: A jet nozzle for laser deposition welding along a feed direction includes a light channel for guiding at least one laser beam that is directed onto a workpiece, and an outer structure that surrounds the light channel at least in sections and extends from a flange portion to a distal region, which is formed by a nozzle mouth and from which the laser beam emerges. The outer structure includes a cooling system, which has a radially inner cooling chamber at least in sections and a radially outer cooling chamber at least in sections, through which a coolant flows.
    Type: Application
    Filed: July 25, 2025
    Publication date: January 15, 2026
    Inventors: Nicolai SPEKER, Björn SAUTTER, Andreas SCHOLZ, Stefan BELITZ, Arne STECK, Jakob SPIECKER, Fabian GOETZELMANN, Tim HESSE, Holger BRAUN
  • Publication number: 20250381619
    Abstract: A jet nozzle for laser deposition welding in an advance direction includes a light channel for guiding at least one laser beam to be directed at a workpiece, and a powder unit arranged radially outside the light channel for guiding at least one powder jet to be applied to the workpiece. The powder unit forms a powder portion in a peripheral direction around the light channel. The jet nozzle further includes a process-gas unit arranged radially outside the light channel for guiding a process gas. The process-gas unit forms a process-gas portion in the peripheral direction. The process-gas portion adjoins the powder portion at a nozzle mouth in the peripheral direction.
    Type: Application
    Filed: September 4, 2025
    Publication date: December 18, 2025
    Inventors: Nicolai Speker, Björn Sautter, Andreas Scholz, Stefan Belitz, Arne Steck, Jakob Spiecker, Fabian Goetzelmann, Tim Hesse, Holger Braun
  • Publication number: 20250353110
    Abstract: A jet nozzle for laser cladding along a direction of advance includes a light channel for conducting at least one laser beam directed onto a workpiece, and a powder unit located radially outside the light channel for conducting at least one jet of powder to be applied to the workpiece. The powder unit forms a powder section at a mouth of the jet nozzle in a circumferential direction about the light channel. An advance section that is devoid of the powder unit is contiguous thereto in the circumferential direction.
    Type: Application
    Filed: July 25, 2025
    Publication date: November 20, 2025
    Inventors: Nicolai SPEKER, Björn SAUTTER, Andreas SCHOLZ, Stefan BELITZ, Arne STECK, Jakob SPIECKER, Fabian GOETZELMANN, Tim HESSE, Holger BRAUN
  • Publication number: 20250353111
    Abstract: A jet nozzle for laser cladding along a direction of advance includes a light channel for conducting at least one laser beam directed onto a workpiece, and a powder unit arranged radially outside the light channel for conducting at least one jet of powder to be applied to the workpiece. A cross-sectional area of the light channel that is orthogonal to a longitudinal direction of the jet nozzle deviates from a circular shape and is oblong in the direction of advance.
    Type: Application
    Filed: July 25, 2025
    Publication date: November 20, 2025
    Inventors: Nicolai SPEKER, Björn SAUTTER, Andreas SCHOLZ, Stefan BELITZ, Arne STECK, Jakob SPIECKER, Fabian GOETZELMANN, Tim HESSE, Holger BRAUN
  • Publication number: 20250353112
    Abstract: A jet nozzle for laser cladding along a direction of advance includes a light channel for conducting at least one laser beam directed onto a workpiece, and an outer structure surrounding the light channel at least in sections. The outer structure extends from a flange portion to a distal region that is formed by a mouth of the jet nozzle from which the at least one laser beam exits. The light channel forms an absorption portion for absorbing back-reflected radiation of the at least one laser beam from the workpiece.
    Type: Application
    Filed: July 25, 2025
    Publication date: November 20, 2025
    Inventors: Nicolai SPEKER, Björn SAUTTER, Andreas SCHOLZ, Stefan BELITZ, Arne STECK, Jakob SPIECKER, Fabian GOETZELMANN, Tim HESSE, Holger BRAUN
  • Publication number: 20250339924
    Abstract: A jet nozzle is for laser cladding along a direction of advance. The jet nozzle includes a light channel for conducting at least one laser beam directed onto a workpiece; and a powder unit arranged radially outside the light channel for conducting at least one jet of powder which is to be applied to the workpiece with at least a first powder focus. The powder unit forms a powder section at a mouth of the jet nozzle in a circumferential direction around the light channel. The powder section includes a plurality of injector guides, into each of which a powder injector is configured to be inserted. A first injector guide is located substantially opposite a second injector guide in relation to the first powder focus.
    Type: Application
    Filed: July 18, 2025
    Publication date: November 6, 2025
    Inventors: Tim Hesse, Jakob Spiecker, Niels Schäfer, Julius Irrek, Alessandro Käfer, Andreas Scholz, Timo Steeb, Ralf Eckardt, Björn Sautter
  • Patent number: 12409514
    Abstract: A method for laser welding two coated workpieces includes positioning an upper workpiece and a lower workpiece on top of each other and passing a first laser beam over the upper and lower workpieces from a side of the upper workpiece so as to at least partially evaporate the respective coating of each of the workpieces on their facing sides along a depletion trace. A second laser beam is passed over the workpieces from the side of the upper workpiece so as to melt a material of the two workpieces within the depletion trace, and thereby weld the workpieces to one another. In the first laser passing, the first laser beam melts the material of the upper workpiece, so that a web of non-melted material of the upper workpiece remaining between the melted material of the upper workpiece and the facing side of the upper workpiece.
    Type: Grant
    Filed: August 31, 2022
    Date of Patent: September 9, 2025
    Assignee: TRUMPF LASER- UND SYSTEMTECHNIK GMBH
    Inventors: Johannes Seebach, Nicolai Speker, Adrian Wolf, Tim Hesse
  • Patent number: 12275087
    Abstract: A method of welding two metal sheets includes providing a first sheet having a first weld surface and a second sheet having a second weld surface. The first sheet has a coating includes an alloy of aluminum and silicon on the first weld surface. The method further includes irradiating the first weld surface and the second weld surface with a laser beam. The laser beam has an inner core and an outer ring with different intensity profiles. The laser beam is moved with a wobbling motion in a feed direction along an imaginary feed line and perpendicular to the imaginary feed line. A path of the laser beam along the imaginary feed line is of a periodic shape. A width of the path perpendicular to the imaginary feed line is greater than a length of a period of the path along the imaginary feed line.
    Type: Grant
    Filed: June 12, 2024
    Date of Patent: April 15, 2025
    Assignee: TRUMPF LASER- UND SYSTEMTECHNIK GMBH
    Inventors: Tim Hesse, Nicolai Speker
  • Publication number: 20250075333
    Abstract: A laser system for laser metal deposition includes a laser source for generating a laser beam having a wavelength in a range between 0.4 ?m and 1.5 ?m, and a jet nozzle for directing the laser beam at a workpiece surface and for directing a powder jet including a pulverulent material at the laser beam and at the workpiece surface. The laser beam exiting from the jet nozzle has a reduced intensity in a core region in comparison with a border region. The pulverulent material includes hard-material particles.
    Type: Application
    Filed: October 23, 2024
    Publication date: March 6, 2025
    Inventors: Tim Hesse, Björn Sautter, Andreas Scholz
  • Patent number: 12214444
    Abstract: The present disclosure relates to methods and devices for monitoring a welding process for welding at least one glass workpiece to another workpiece, the workpieces being welded together in a process zone that is exposed to a processing beam, e.g., to a laser beam, such as an ultra-short-pulse laser beam, wherein radiation emitted by the process zone and originating from at least one of the workpieces is detected in a spatially resolved manner.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: February 4, 2025
    Assignee: TRUMPF Laser- und Systemtechnik GmbH
    Inventors: Sebastian Hecker, Tim Hesse
  • Publication number: 20240399502
    Abstract: A laser cladding method for producing a coating layer on a surface of a component includes applying a filler material along a helical or spiral-shaped processing trajectory on the surface of the component, and heating the filler material and the component along the processing trajectory by using a laser beam, so that when the filler material strikes the surface, least one coating track is created on the surface having a specified track width. At least two turns of the at least one coating track at least partially overlap with one another along the track width.
    Type: Application
    Filed: August 16, 2024
    Publication date: December 5, 2024
    Inventors: Tim Hesse, Nicolai Speker, Bjoern Sautter, Andreas Scholz
  • Publication number: 20240401205
    Abstract: A laser cladding method includes directing a filler material in a pulverulent form along a respective working trajectory onto each respective surface of two mutually opposite surfaces of a component, and heating the filler material and the component by directing a respective laser beam along the respective working trajectory so that the filler material binds to the component as the filler material meets the respective surface, thereby producing coating layers on the two mutually opposite surfaces at least partly at a same time.
    Type: Application
    Filed: August 9, 2024
    Publication date: December 5, 2024
    Inventors: Tim Hesse, Andreas Scholz, Nicolai Speker, Bjoern Sautter
  • Patent number: 12157183
    Abstract: The present disclosure relates to methods and systems for monitoring a welding process for welding at least one glass workpiece to another workpiece, e.g., also made of glass, wherein a weld seam is formed in the workpieces in a process zone that is exposed to a pulsed processing beam, e.g., to a pulsed laser beam, such as an ultra-short-pulse laser beam, wherein the radiation emitted by the process zone is detected in a time-resolved manner.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: December 3, 2024
    Assignee: TRUMPF Laser- und Systemtechnik GmbH
    Inventors: Sebastian Hecker, Tim Hesse, Michael Scharun, Manuel Schindler, Kristian Alber
  • Publication number: 20240383068
    Abstract: A method for joining two components of a battery includes welding the two components to one another by scanner welding using a processing beam provided by a welding apparatus, and guiding a measurement beam of an OCT sensor system optically coaxially with the processing beam while the welding apparatus is performing the scanner welding. The measurement beam and the processing beam are guided at a substantially matching angle of incidence relative to at least one processing surface of the two components.
    Type: Application
    Filed: July 3, 2024
    Publication date: November 21, 2024
    Inventors: Tim Hesse, Nicolai Speker, Patrick Haug, Philipp Scheible
  • Publication number: 20240375208
    Abstract: A method for determining at least one geometrical outcome variable and/or at least one quality feature of a weld seam on at least one workpiece includes scanning the weld seam using a measurement beam during laser beam welding of the weld seam in order to acquire data points. The measurement beam is moved along at least one measurement path on the weld seam. The acquired data points indicate a height and/or a depth of the weld seam in relation to a workpiece surface of the at least one workpiece. The method further includes determining the at least one geometrical outcome variable and/or the at least one quality feature by evaluating the acquired data points.
    Type: Application
    Filed: July 17, 2024
    Publication date: November 14, 2024
    Inventors: Patrick Haug, Tim Hesse, Nicolai Speker, Philipp Scheible
  • Patent number: 12142976
    Abstract: A method for joining copper hairpins includes providing at least two ends to be joined to one another of the copper hairpins, and joining the copper hairpins. The copper hairpins are joined by laser beam welding with a machining beam having a wavelength of less than 1000 nm.
    Type: Grant
    Filed: February 11, 2020
    Date of Patent: November 12, 2024
    Assignee: TRUMPF Laser- und Systemtechnik GmbH
    Inventors: Tim Hesse, Oliver Bocksrocker
  • Publication number: 20240367265
    Abstract: A method of welding two metal sheets includes providing a first sheet having a first weld surface and a second sheet having a second weld surface. The first sheet has a coating includes an alloy of aluminum and silicon on the first weld surface. The method further includes irradiating the first weld surface and the second weld surface with a laser beam. The laser beam has an inner core and an outer ring with different intensity profiles. The laser beam is moved with a wobbling motion in a feed direction along an imaginary feed line and perpendicular to the imaginary feed line. A path of the laser beam along the imaginary feed line is of a periodic shape. A width of the path perpendicular to the imaginary feed line is greater than a length of a period of the path along the imaginary feed line.
    Type: Application
    Filed: June 12, 2024
    Publication date: November 7, 2024
    Inventors: Tim Hesse, Nicolai Speker