Patents by Inventor Timothy A. Morley

Timothy A. Morley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9688807
    Abstract: A two-component curable epoxy resin system is disclosed. The resin system includes an epoxy resin component containing at least 80% by weight of a polyglycidyl ether of a polyphenol. The system also includes a hardener mixture containing mainly polyethylene tetraamines. The system includes one or more of i) alkali metal salts, ii) carboxylic acid-, carboxylic anhydride- or carboxylic acid ester-substituted phenol compounds, iii) an amino as a catalyst. The system has beneficial curing characteristics that make it useful for producing fiber-reinforced composites in a resin transfer molding process.
    Type: Grant
    Filed: November 11, 2013
    Date of Patent: June 27, 2017
    Assignee: Dow Global Technologies LLC
    Inventors: Sergio Grunder, Rainer Koeniger, Timothy A. Morley, Nebjosa Jelic, Martin Reimers, Peter Cate
  • Patent number: 9688808
    Abstract: Fiber reinforced epoxy resin composites are produced using a specific epoxy resin system. The epoxy resin system contains at least one polyglycidyl ether of a polyphenol. The system also contains a hardener that contains a mixture of aminocyclohexanealkylamine and polyalkylene polyamine hardeners. The ratio of epoxy resin groups to amine hydrogen groups is from 1.05 to 1.50. The epoxy resin system contains a tertiary amine catalyst such as a tertiaryaminophenol, a benzyl tertiary amine or an imidazole compound.
    Type: Grant
    Filed: June 21, 2012
    Date of Patent: June 27, 2017
    Assignee: Dow Global Technologies LLC
    Inventors: Timothy A. Morley, Radhakrishnan Karunakaran, Carol L. O'Connell, Nigel Shields, Nikhil K. Verghese, Martin Reimers
  • Publication number: 20170114180
    Abstract: The invention relates to curable epoxy resin systems comprising polyethylene tetraamine and a tin catalyst as hardening agents, and optionally comprising 1,4-diaza[2.2.2]bicyclo octane. The invention also relates to articles made therefrom, including composites such as carbon fiber reinforced composites. The curable epoxy resins have rapid demold times and/or high glass temperature.
    Type: Application
    Filed: July 14, 2015
    Publication date: April 27, 2017
    Applicant: Dow Global Technologies LLC
    Inventors: Sergio Grunder, Timothy A. Morley, Rainer Koeniger, Nebojsa Jelic
  • Patent number: 9587066
    Abstract: The instant invention provides an isocyanate trimerisation catalyst system, a precursor formulation, a process for trimerising isocyanates, rigid foams made therefrom, and a process for making such foams. A trimerisation catalyst system comprising (a) a phosphonium cation; and (b) an isocyanate-trimer inducing carboxylate anion; wherein said trimerisation catalyst system has a trimerisation activation temperature in the range of equal to or less than 73° C. is provided.
    Type: Grant
    Filed: November 9, 2009
    Date of Patent: March 7, 2017
    Assignee: Dow Global Technologies LLC
    Inventors: Phillip S. Athey, Nathan Wilmot, Richard Keaton, Cecile Boyer, Timothy Morley
  • Patent number: 9580539
    Abstract: Insulating unit are disclosed which are prepared by a cavity-filling, fast-gelling rigid polyurethane foam based on a formulation comprising a polyol component which contains at least 5 weight percent of an amine-initiated polyols and 1.4 to 4 parts by weight of a catalyst package whereby the catalyst package contains at least one amine catalyst and the weight percent nitrogen present in the amine-initiated polyol to weight percent nitrogen present in the catalyst system is from 2 to 8. The formulation is injected into the cavity and the pressure in the cavity is subjected to reduced atmospheric pressure to achieve the rigid foam having a thermal conductivity of less than about 19 mW/mK at 10° C. average plate temperature.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: February 28, 2017
    Assignee: Dow Global Technologies LLC
    Inventors: Hans Kramer, Vanni Parenti, Francois M. Casati, Timothy A. Morley
  • Publication number: 20160376398
    Abstract: A curable resin system comprising 1) an epoxy component having a polyglycidyl ether of a polyphenol having an epoxy equivalent weight of up to about 190; and 2) a hardener component comprising polyethylene tetraamine mixture; wherein the epoxy component has a viscosity of less than 9000 mPa·s at 25° C.
    Type: Application
    Filed: March 17, 2015
    Publication date: December 29, 2016
    Applicants: Dow Europe GmbH, Dow Benelux B.V.
    Inventors: Timothy A. Morley, Rainer Koeniger, Sergio Grunder, Sylvie Vervoort, Nebojsa Jelic
  • Publication number: 20160347903
    Abstract: A two-component curable epoxy resin system having an epoxy component containing a unique combination of two or more epoxy resins with at least one of the epoxy resins being an epoxy novolac type resin. The composite made from such resin system exhibits high glass transition temperature.
    Type: Application
    Filed: February 2, 2015
    Publication date: December 1, 2016
    Applicant: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Timothy A. Morley, Rainer Koeniger, Sergio Grunder, Nebojsa Jelic, Rolf Hueppi
  • Publication number: 20160280864
    Abstract: Thermosets are formed by mixing an epoxy resin with a hardener composition that includes a norbornene-based anhydride hardener such as methyl nadic anhydride and a core-shell rubber. The presence of the core-shell rubber unexpectedly reduces the strong odor of that is normally produced in thermosets containing these anhydride hardeners.
    Type: Application
    Filed: October 8, 2013
    Publication date: September 29, 2016
    Inventors: Timothy A. Morley, Rainer Koeniger, Nebjosa Jelic, Maurice J. Marks, Gyongyi Gulyas, Martin Reimers, Bhawesh Kumar
  • Publication number: 20160185894
    Abstract: A polyglycerine initiated polyether polyol exhibiting a final functionality less than the nominal functionalities of the polyol initiator wherein the initiator is a polyglycerine formed by the polymerization of glycerin having an HEW less than about 35 and exhibiting a nominal functionality between 2 and 16 is provided. Also provided is a process for producing a polyfunctional polyurethane by the reaction of a mixture containing a polyol based on polyglycerine initiator wherein between 5 wt % and 100 wt % of the total initiator is polyglycerine having a nominal functionality between 2 and 16, at least one organic isocyanate, an amine and/or a metal salt catalyst, and optionally a blowing agent. Also provided is a flexible polyurethane foam comprising a reaction product of a polyglycerine or formed by the glycidol polymerization of glycerin, at least one organic isocyanate, and an amine catalyst.
    Type: Application
    Filed: March 3, 2016
    Publication date: June 30, 2016
    Inventors: Francois M. Casati, Esther E. Quintanilla, Hanno R. Van Der Wal, Timothy A. Morley, Peter Mullaert
  • Patent number: 9321880
    Abstract: A two-component curable epoxy resin system is disclosed. The resin system includes an epoxy resin component containing at least 80% by weight of a polyglycidyl ether of a polyphenol. The system also includes an hardener mixture containing mainly polyethylene tetraamines. The system include triethylene diamine in specific amounts as a catalyst. The system has beneficial curing characteristics that make it useful for producing fiber-reinforced composites in a resin transfer molding process.
    Type: Grant
    Filed: November 11, 2013
    Date of Patent: April 26, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: Sergio Grunder, Rainer Koeniger, Timothy A. Morley, Nebjosa Jelic, Sylvie Vervoort, Martin Reimers, Peter Cate
  • Patent number: 9309354
    Abstract: A two-component curable epoxy resin system is disclosed. The resin system includes an epoxy resin component containing at least 80% by weight of a polyglycidyl ether of a polyphenol that has an epoxy equivalent weight of up to about 200 and contains no more than 2% by weight of monohydrolyzed resin species.
    Type: Grant
    Filed: June 6, 2012
    Date of Patent: April 12, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: Nigel Shields, Martin Reimers, Nikhil K. E. Verghese, Timothy A. Morley, Marty J. Null, Rajesh H. Turakhia
  • Patent number: 9273266
    Abstract: A lubricant composition comprises a cycloaliphatic amine alkoxylate and a base oil selected from (a) a polyalkylene glycol; (b) a polyalphaolefin; (c) a naphthenic compound; and (d) combinations thereof; provided that the cycloaliphatic amine alkoxylate and the base oil are miscible. The lubricant may exhibit a viscosity change at 40° C. of less than 5 percent (%) after 13 days at 120° C. in dry air, indicating significant thermoxidative stability with minimal or no aromatic content, thereby enabling use of Groups II and III base oils, in particular, without reduced toxicity and/or quality concerns as compared with Group I base oil lubricants.
    Type: Grant
    Filed: September 20, 2011
    Date of Patent: March 1, 2016
    Inventors: Martin R. Greaves, Evelyn A. Zaugg-Hoozemans, Timothy Morley
  • Publication number: 20150344611
    Abstract: Insulating unit are disclosed which are prepared by a cavity-filling, fast-gelling rigid polyurethane foam based on a formulation comprising a polyol component which contains at least 5 weight percent of an amine-initiated polyols and 1.4 to 4 parts by weight of a catalyst package whereby the catalyst package contains at least one amine catalyst and the weight percent nitrogen present in the amine-initiated polyol to weight percent nitrogen present in the catalyst system is from 2 to 8. The formulation is injected into the cavity and the pressure in the cavity is subjected to reduced atmospheric pressure to achieve the rigid foam having a thermal conductivity of less than about 19 mW/mK at 10° C. average plate temperature.
    Type: Application
    Filed: August 10, 2015
    Publication date: December 3, 2015
    Inventors: Hans Kramer, Vanni Parenti, Francois M. Casati, Timothy A. Morley
  • Publication number: 20150240025
    Abstract: A two-component curable epoxy resin system is disclosed. The resin system includes an epoxy resin component containing at least 80% by weight of a polyglycidyl ether of a polyphenol. The system also includes a hardener mixture containing mainly polyethylene tetraamines. The system includes one or more of i) alkali metal salts, ii) carboxylic acid-, carboxylic anhydride- or carboxylic acid ester-substituted phenol compounds, iii) an amino as a catalyst. The system has beneficial curing characteristics that make it useful for producing fiber-reinforced composites in a resin transfer molding process.
    Type: Application
    Filed: November 11, 2013
    Publication date: August 27, 2015
    Inventors: Sergio Grunder, Rainer Koeniger, Timothy A. Morley, Nebjosa Jelic, Martin Reimers, Peter Cate
  • Publication number: 20150203628
    Abstract: A two-component curable epoxy resin system is disclosed. The resin system includes an epoxy resin component containing at least 80% by weight of a polyglycidyl ether of a polyphenol. The system also includes an hardener mixture containing mainly polyethylene tetraamines. The system include triethylene diamine in specific amounts as a catalyst. The system has beneficial curing characteristics that make it useful for producing fiber-reinforced composites in a resin transfer molding process.
    Type: Application
    Filed: November 11, 2011
    Publication date: July 23, 2015
    Applicant: Dow Global Technologies LLC
    Inventors: Sergio Grunder, Rainer Koeniger, Timothy A. Morley, Nebjosa Jelic, Sylvie Vervoort, Martin Reimers, Peter Cate
  • Publication number: 20140213698
    Abstract: A two-component curable epoxy resin system is disclosed. The resin system includes an epoxy resin component containing at least 80% by weight of a polyglycidyl ether of a polyphenol that has an epoxy equivalent weight of up to about 200 and contains no more than 2% by weight of monohydrolyzed resin species.
    Type: Application
    Filed: June 6, 2012
    Publication date: July 31, 2014
    Inventors: Nigel Shields, Martin Reimers, Nikhil K. E. Verghese, Timothy A. Morley, Marty J. Null, Rajesh H. Turakhia
  • Publication number: 20140206787
    Abstract: A polyglycerine initiated polyether polyol exhibiting a final functionality less than the nominal functionalities of the polyol initiator wherein the initiator is a polyglycerine formed by the polymerization of glycerin having an HEW less than about 35 and exhibiting a nominal functionality between 2 and 16 is provided. Also provided is a process for producing a polyfunctional polyurethane by the reaction of a mixture containing a polyol based on polyglycerine initiator wherein between 5 wt % and 100 wt % of the total initiator is polyglycerine having a nominal functionality between 2 and 16, at least one organic isocyanate, an amine and/or a metal salt catalyst, and optionally a blowing agent. Also provided is a flexible polyurethane foam comprising a reaction product of a polyglycerine or formed by the glycidol polymerization of glycerin, at least one organic isocyanate, and an amine catalyst.
    Type: Application
    Filed: February 25, 2011
    Publication date: July 24, 2014
    Applicant: Dow Global Technologies LLC
    Inventors: Francois M. Casati, Esther E. Quintanilla, Hanno R. Van der Wal, Timothy A. Morley, Peter Mullaert
  • Publication number: 20130288939
    Abstract: A lubricant composition comprises a cycloaliphatic amine alkoxylate and a base oil selected from (a) a polyalkylene glycol; (b) a polyalphaolefin; (c) a naphthenic compound; and (d) combinations thereof; provided that the cycloaliphatic amine alkoxylate and the base oil are miscible. The lubricant may exhibit a viscosity change at 40° C. of less than 5 percent (%) after 13 days at 120° C. in dry air, indicating significant thermoxidative stability with minimal or no aromatic content, thereby enabling use of Groups II and III base oils, in particular, without reduced toxicity and/or quality concerns as compared with Group I base oil lubricants.
    Type: Application
    Filed: September 20, 2011
    Publication date: October 31, 2013
    Applicant: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Martin R. Greaves, Evelyn A. Zaugg-Hoozemans, Timothy Morley
  • Publication number: 20130034683
    Abstract: Insulating units are disclosed which are prepared by a cavity-filling, fast-gelling rigid polyurethane foam based on a formulation comprising a polyol component which contains at least 5 weight percent of an amine-initiated polyols and 1.4 to 4 parts by weight of a catalyst package whereby the catalyst package contains at least one amine catalyst and the weight percent nitrogen present in the amine-initiated polyol to weight percent nitrogen present in the catalyst system is from 2 to 8. The formulation is injected into the cavity and the pressure in the cavity is subjected to reduced atmospheric pressure to achieve the rigid foam having a thermal conductivity of less than about 19 mW/mK at 10° C. average plate temperature.
    Type: Application
    Filed: April 14, 2011
    Publication date: February 7, 2013
    Inventors: Hans Kramer, Vanni Parenti, Francois M. Casati, Timothy A. Morley
  • Publication number: 20130005853
    Abstract: Fiber reinforced epoxy resin composites are produced using a specific epoxy resin system. The epoxy resin system contains at least one polyglycidyl ether of a polyphenol. The system also contains a hardener that contains a mixture of aminocyclohexanealkylamine and polyalkylene polyamine hardeners. The ratio of epoxy resin groups to amine hydrogen groups is from 1.05 to 1.50. The epoxy resin system contains a tertiary amine catalyst such as a tertiaryaminophenol, a benzyl tertiary amine or an imidazole compound.
    Type: Application
    Filed: June 21, 2012
    Publication date: January 3, 2013
    Inventors: Timothy A. Morley, Radhakrishnan Karunakaran, Carol L. O'Connell, Nigel Shields, Nikhil K. Verghese, Martin Reimers