Abstract: A mechanical machine can include one or more kinematic linkages having kinematic joints that movably couple first and second rigid links and can include an automatic lubrication system to lubricate the kinematic joints. In an aspect, the automatic lubrication system is configured to monitor operational aspects of the machine such as machine operational data and geometric position and to dynamically determine timing and/or quantity of lubricant to direct and introduce to the kinematic joints.

Abstract: A method for enhancing payload control is disclosed. The method includes removing material during a plurality of work cycles with at least one loading machine and associating the loading machine relative to at least one haulage machine. The method also includes determining the relative locations of the loading machine and the haulage machine and, during the plurality of work cycles, loading removed material into the haulage machine with the loading machine. The method also includes determining payload and payload distribution within the haulage machine at least before a last work cycle of the plurality of work cycles and communicating to the loading machine, via a machine-to-machine communication system, the amount and position within the haulage machine of additional payload desired in at least the last work cycle of the plurality of work cycles for desired payload and payload distribution.

Abstract: A method for enhancing productivity for an excavating machine is disclosed. The method includes determining at least one cycle characteristic for an operating cycle of the excavating machine. The method also includes measuring payload accumulated by the machine during a loading phase of an operating cycle of the excavating machine. The method further includes controlling payload accumulated by the machine based on at least one of the at least one determined cycle characteristics.

Abstract: A performance management system for use a plurality of machines operating at a common worksite is disclosed. The performance management system may have at least one data acquisition module configured to monitor performance of the plurality of machines, and a controller in communication with the at least one data acquisition module. The controller may be configured to collect machine performance data from the at least one data acquisition module, and detect a performance irregularity based on the collected machine performance data. The controller may be further configured to analyze the collected machine performance data, and determine which of a machine condition, an operator condition, and a site condition is the predominant cause of the performance irregularity based on the comparison.

Abstract: A method for enhancing productivity for an excavating operation is disclosed. The method includes establishing a machine-to-machine communication system for a fleet of machines, including at least two machines. The method also includes removing material during the excavating operation with at least a first machine of the fleet of machines. The method additionally includes operating a second machine of the fleet of machines in a mode involving contact between at least the first machine and the second machine. The method further includes employing the machine-to-machine communication system to effect controlled contact between at least the first machine and the second machine.

Abstract: A monitoring system is provided, which may include a structural component configured to undergo mechanical loading and a wireless node attached to the structural component. The node may include a strain sensing device configured to measure strain experienced by the structural component at the location of the node. The node may also include a processor configured to predict, based on the strain measurements, fatigue life of the structural component.

Abstract: A monitoring system is provided, which may include a structural component configured to undergo mechanical loading and a wireless node attached to the structural component. The node may include a strain sensing device configured to measure strain experienced by the structural component at the location of the node. The node may also include a processor configured to predict, based on the strain measurements, fatigue life of the structural component.

Abstract: A performance management system for use a plurality of machines operating at a common worksite is disclosed. The performance management system may have at least one data acquisition module configured to monitor performance of the plurality of machines, and a controller in communication with the at least one data acquisition module. The controller may be configured to collect machine performance data from the at least one data acquisition module, and detect a performance irregularity based on the collected machine performance data. The controller may be further configured to analyze the collected machine performance data, and determine which of a machine condition, an operator condition, and a site condition is the predominant cause of the performance irregularity based on the comparison.

Abstract: A method for enhancing payload control is disclosed. The method includes removing material during a plurality of work cycles with at least one loading machine and associating the loading machine relative to at least one haulage machine. The method also includes determining the relative locations of the loading machine and the haulage machine and, during the plurality of work cycles, loading removed material into the haulage machine with the loading machine. The method also includes determining payload and payload distribution within the haulage machine at least before a last work cycle of the plurality of work cycles and communicating to the loading machine, via a machine-to-machine communication system, the amount and position within the haulage machine of additional payload desired in at least the last work cycle of the plurality of work cycles for desired payload and payload distribution.

Abstract: A method for enhancing productivity for an excavating operation is disclosed. The method includes establishing a machine-to-machine communication system for a fleet of machines, including at least two machines. The method also includes removing material during the excavating operation with at least a first machine of the fleet of machines. The method additionally includes operating a second machine of the fleet of machines in a mode involving contact between at least the first machine and the second machine. The method further includes employing the machine-to-machine communication system to effect controlled contact between at least the first machine and the second machine.

Abstract: A method for enhancing productivity for an excavating machine is disclosed. The method includes determining at least one cycle characteristic for an operating cycle of the excavating machine. The method also includes measuring payload accumulated by the machine during a loading phase of an operating cycle of the excavating machine. The method further includes controlling payload accumulated by the machine based on at least one of the at least one determined cycle characteristics.

Abstract: A strain sensing device is provided, which may include a hollow, cylindrical member having an inner surface and an outer surface. The outer surface may have an outer diameter corresponding approximately in size to an inner diameter of an inner surface of a cylindrical bore of a structural component configured to undergo mechanical loading. The hollow, cylindrical member may be configured to mate to the inner surface of the cylindrical bore of the structural component such that strain in the structural component is translated into strain in the hollow, cylindrical member. The strain sensing device may also include one or more strain sensing elements attached to the inner surface of the hollow, cylindrical member and configured to detect strain exhibited by the hollow, cylindrical member.

Abstract: A strain sensing device is provided, which may include a hollow, cylindrical member having an inner surface and an outer surface. The outer surface may have an outer diameter corresponding approximately in size to an inner diameter of an inner surface of a cylindrical bore of a structural component configured to undergo mechanical loading. The hollow, cylindrical member may be configured to mate to the inner surface of the cylindrical bore of the structural component such that strain in the structural component is translated into strain in the hollow, cylindrical member. The strain sensing device may also include one or more strain sensing elements attached to the inner surface of the hollow, cylindrical member and configured to detect strain exhibited by the hollow, cylindrical member.

Abstract: A method and method of estimating fatigue life of a structure is disclosed. In one embodiment, the method may include determining strain on the structure using a plurality of gauges positioned on the structure. The method may also include detecting a parameter of the structure with a plurality of sensors positioned on the structure. Further, the method includes converting the detected parameter and the determined strain to proportional loads acting on the structure and transforming the proportional loads to coordinate system data associated with the structure. Based on the coordinate system data, the fatigue life of the structure may be estimated.

Abstract: Methods and systems for constructing a load history database for a structure is disclosed. In one embodiment, a method is disclosed that may include detecting a measurable parameter on the structure utilizing a sensor positioned on the structure and determining a value of external loads acting upon the structure based on the detected parameter. Further, the method may include evaluating the value of the external loads against a pre-established factor. Based on the evaluation, the value of the external loads are selectively stored in the load history database.

Abstract: A method for analyzing the use of a work machine is disclosed. In one embodiment, the method may include providing a computer with a neural network on the work machine. Further, the method may include inputting data to the computer, at least a portion of the data associated with a load experienced by one of the components of the work machine. The neural network, when executed by the computer may then classify a current operation of the work machine into one of a plurality of types of operations.

Abstract: Engineers have found that use of a slot and tab method to assemble a fabrication assembly is limited to fabrication assemblies that will be subjected to relatively low stress. In order to expand the use of the slot and tab method to fabrication assemblies that are subjected to relatively higher stress, the present invention increases the fatigue resistance of a welded slot and tab joint. A fabrication assembly includes a first fabrication element including a perimetric inner surface defining a slot and a second fabrication element including a tab. The tab includes a shoulder that includes a perimetric side surface. The tab is cooperative with the slot to lock the first fabrication element to the second fabrication element. At least one of the perimetric inner surface and the perimetric side surface includes portions that are oriented to one another at an angle different than 0° and 90°.

Abstract: Engineers have found that use of a slot and tab method to assemble a fabrication assembly is limited to fabrication assemblies that will be subjected to relatively low stress. In order to expand the use of the slot and tab method to fabrication assemblies that are subjected to relatively higher stress, the present invention increases the fatigue resistance of a welded slot and tab joint. A fabrication assembly includes a first fabrication element including a perimetric inner surface defining a slot and a second fabrication element including a tab. The tab includes a shoulder that includes a perimetric side surface. The tab is cooperative with the slot to lock the first fabrication element to the second fabrication element. At least one of the perimetric inner surface and the perimetric side surface includes portions that are oriented to one another at an angle different than 0° and 90°.

Abstract: A ripper carriage assembly has a transverse cross beam fixedly mounted at a central portion of the cross beam to a ripper implement support structure. The distal ends of arms extending outwardly from the central portion of the transverse cross beam are adapted for pivotal connection to a pitch control mechanism. Stress relief notches are formed in the transverse cross beam at a position between the distal ends of the arms and the central rigidly mounted portion of the beam. Energy generated as a. result of the ripper tip twisting upon impact with rock or other solid objects in hardened ground is stored in the transverse cross beam, and subsequently returned to the ripper tip to bring the tip into a desired operational orientation.

Abstract: Past pin joint assemblies attaching a lift arm to a construction machine have utilized grease lubricated pins. Deflection of the pins during operation caused damage to both the pin and surrounding structure. Additionally, the use of grease requires daily lubrication schedules. The present invention overcomes these and other problems by providing an oil sealed pin joint assembly which virtual eliminates daily lubrication needs. A pin is utilized with a variable profile including first and second end portions which diverge inwardly from a first predetermined diameter and terminate at a second predetermined diameter. The second diameter is in substantial axial alignment with a contact surface of a first and second collar with first and second bearing assemblies, respectively. The pin diverges outwardly from the second diameter and terminates at a third predetermined diameter. A plurality of radii blendingly interconnect the first, second and third diameters.