Abstract: A grapple device is provided for handling cylindrical cotton modules each having its circumference wrapped with a length of plastic sheet wrapping material. The grapple is equipped with a RFID reader for determining the location of a loose inner tail section of the wrapping material to which is attached an RFID tag assembly. The grapple device is also equipped with powered rollers which can be driven so as to cause the cotton module to be rotated about its axis so as to position the loose tail section of the wrapping material at an upper location of the module so as to permit a bottom surface location of the module to be slit by operation of a cutting device so as to release the cotton from the wrapper when the cotton module is positioned over a conveyor floor of a cotton gin. The powered rollers are then driven to aid in the removal and collection of the of the wrapping material from the module. In one embodiment, a separate set of powered rollers are provided for removing the wrapping material.

Abstract: A grapple device is provided for handling cylindrical cotton modules each having its circumference wrapped with a length of plastic sheet wrapping material. The grapple is equipped with a RFID reader for determining the location of a loose inner tail section of the wrapping material to which is attached an RFID tag assembly. The grapple device is also equipped with powered rollers which can be driven so as to cause the cotton module to be rotated about its axis so as to position the loose tail section of the wrapping material at an upper location of the module so as to permit a bottom surface location of the module to be slit by operation of a cutting device so as to release the cotton from the wrapper when the cotton module is positioned over a conveyor floor of a cotton gin. The powered rollers are then driven to aid in the removal and collection of the of the wrapping material from the module. In one embodiment, a separate set of powered rollers are provided for removing the wrapping material.

Abstract: An electronic controller with a sensed ground speed input calculates appropriate cotton harvester row unit speed based on harvester ground speed and a preset ground speed versus a unit speed curve. The controller includes an automatic or manual ratio adjustment input. The ratio adjustment input allows the unit speed to be increased or decreased from the preset speed. The controller reads row unit speed via unit speed sensors and sends a signal to the unit speed actuator or electronic drive control (EDC) on a hydro, variable sheave, or other variable drive device to adjust unit speed to the calculated value. A detector or field vision device such as a camera responsive to cotton on the plants provides a signal to the automatic ratio adjustment input to change the ratio for increased productivity and reduced machine wear.

Abstract: An electronic controller with a sensed ground speed input calculates appropriate cotton harvester row unit speed based on harvester ground speed and a preset ground speed versus a unit speed curve. The controller includes an automatic or manual ratio adjustment input. The ratio adjustment input allows the unit speed to be increased or decreased from the preset speed. The controller reads row unit speed via unit speed sensors and sends a signal to the unit speed actuator or electronic drive control (EDC) on a hydro, variable sheave, or other variable drive device to adjust unit speed to the calculated value. A detector or field vision device such as a camera responsive to cotton on the plants provides a signal to the automatic ratio adjustment input to change the ratio for increased productivity and reduced machine wear.

Abstract: A duct support and transition structure for the air system of a cotton harvester includes a plurality of upright telescoping duct sections connected to a vertically adjustable support tube extending transversely between the sections providing lateral support for the ducts. Hydraulically operated slide structure connected to the support tube moves the sections vertically between operating and transport positions and eliminates duct binding problems. A telescoping harvester basket supports forwardly extending hood structure. The hood structure opens downwardly towards the upper ducts and includes grates for exhausting air and debris. The ends of the ducts open upwardly rather than rearwardly into the hood structure. The basket can move to and from the dump position without interference from the ducts, and the hood structure reduces cotton loss without need for side shields.

Abstract: A scrapping plate for improving cotton picker efficiency incorporate an angle in the bottom profile which forces cotton into the spindle before being released from the picking zone. The scrapping plate ribs which are spaced vertically from each other and located between adjacent rows of spindles are tapered so that rib surfaces are generally parallel to the spindle tapered surfaces in the picking zone. The parallel arrangement places cotton equidistant from the spindle along the length of the picking zone. In one embodiment, the ribs are tapered in the fore-and-aft direction to better hold cotton bolls in the picking zone. The forward portion of alternating ribs can also be terminated rearwardly of the leading portion of the plate to allow the cotton bolls to gather more easily.

Abstract: Cotton receiving structure includes a receptacle supported on a wheeled frame and a floor conveyor moving cotton towards an upright set of fingered rotors which feed the cotton into an upright hopper. The fed cotton is directed into a baler mounted on the frame for forming and wrapping. The compact wrapped bale is discharged from the baler and loaded onto a transport device using conventional bale handling equipment such as a tractor-mounted loader. The baler can be mounted directly on the frame with the receptacle and the hopper for movement as a unit to the desired field location for receiving cotton from the harvester basket. In an alternate embodiment, the baler can be a separate unit towed behind or towed independently of the frame and the receiver and hopper.

Abstract: A duct support and transition structure for the air system of a cotton harvester includes a plurality of upright telescoping duct sections connected to a vertically adjustable support tube extending transversely between the sections providing lateral support for the ducts. Hydraulically operated slide structure connected to the support tube moves the sections vertically between operating and transport positions and eliminates duct binding problems. A telescoping harvester basket supports forwardly extending hood structure. The hood structure opens downwardly towards the upper ducts and includes grates for exhausting air and debris. The ends of the ducts open upwardly rather than rearwardly into the hood structure. The basket can move to and from the dump position without interference from the ducts, and the hood structure reduces cotton loss without need for side shields.

Abstract: Cotton receiving structure includes a receptacle supported on a wheeled frame and a floor conveyor moving cotton towards an upright set of fingered rotors which feed the cotton into an upright hopper. The fed cotton is directed into a baler mounted on the frame for forming and wrapping. The compact wrapped bale is discharged from the baler and loaded onto a transport device using conventional bale handling equipment such as a tractor-mounted loader. The baler can be mounted directly on the frame with the receptacle and the hopper for movement as a unit to the desired field location for receiving cotton from the harvester basket. In an alternate embodiment, the baler can be a separate unit towed behind or towed independently of the frame and the receiver and hopper.

Abstract: A harvester includes an integral two-section baling device with the section movement designed to provide both a bale discharge function and a transport height reduction function. In one embodiment, one section of the device includes rollers which follow a downwardly sloped ramp as the sections are opened relative to each other. The sloped ramped additionally serves as a portion of a finished bale handler and bale support. In a second embodiment, an additional hydraulic cylinder system controls the downward movement of the opened sections towards the transport position. Existing baler functions are advantageously utilized to provide transport height reduction with a minimal amount of additional hardware, and the operator can switch between transport and operational modes quickly and easily.

Abstract: A narrow row harvesting unit for harvesting a crop planted in closely spaced rows. In a cotton picker, the crop removing portion of the unit includes a tandem drum arrangement. The unit includes first and second row receiving areas spaced on the order of twelve inches (30 cm) apart and separated by a narrow stalk lifter. The crop removing portion of the row unit provides transverse movement of a first row of the crop towards a second row of the crop behind the stalk lifter. In the cotton picker unit, a forward upright drum includes spindles projecting through a grid bar arrangement intercepting the first row of crop to move the plants laterally along grid bars into the main crop removing zone which is aligned with the second row. A cutter offset just ahead of the forward drum severs the plants in the first row, and a rotating column with plant engaging projections cooperates with the drum to direct the severed plants into the standing second row.

Abstract: Cotton accumulator structure includes an upright storage area supported behind the cab of a cotton harvester. A screened upper cover area is supported above the storage area by hydraulic cylinders which move the cover between a raised harvest position and a lowered storage position for reduced transport height. As harvested material is directed through ducts towards the storage area, debris can exit through the screened cover. The lower end of the storage area includes an opening for egress of the cotton. Several shafts having timed projections are journalled for rotation adjacent the opening about parallel axes. The shafts, when not rotating, generally close the lower end and prevent cotton from falling through the opening. To meter the cotton from the storage area to an operating on-board processor, a drive is activated to rotate the shafts.

Abstract: Crop severing and gathering structure is pivotally connected to the forward end of a cotton row unit housing adjacent a row receiving area. A cutter severs the lower portion of cotton plants offset from the row receiving area of the row unit. A conveyer includes a pair of opposed belts with gripping features which embrace the lower portions of the stems of the cotton plants and move the severed plants in a generally upright position into the row of standing plants that is entering the row receiving area. The severed cotton plants intertwine with the standing row at the front of the housing as the conveyor moves the plants against one side of the row. The standing row with intertwined plants enters the row receiving area, and tandem picking drums located on the same side of the row as the severing and gathering structure remove cotton from both the standing row and the severed plants.

Abstract: A lay-down bar structure having one or more resilient polyurethane flaps supported by a rigid bar so that the edges of the flaps are offset slightly from the periphery of the primary cleaning drum of a cotton cleaner. The flaps are slotted and can be adjusted relative to the drum periphery. The flaps can also be stacked, and the number of flaps can be increased or decreased for a corresponding change in cleaner aggressiveness. The resilient flaps flex to allow large foreign objects to pass between the lay-down bar and the drum to thereby reduce drum damage, shock loads and plugging problems.

Abstract: A flexible insert for a cotton stripper finger assembly adapted for stripping cotton bolls from cotton plants planted in narrow row or broadcast configuration. The insert comprises a flexible plastic strip sandwiched between a conventional metal stripping finger and a metal hold-down member. The insert has edges extending outwardly from the metal stripping finger edges to reduce the effective width of the gap between fingers to more efficiently strip cotton bolls from cotton plants having relatively thin stalks. The portions of the insert which project beyond the metal stripping finger are sufficiently flexible to permit efficient stripping of cotton plants with thicker stalks. Since the effective gap width can change with changing plant conditions, the need to change gap-adjusting inserts is eliminated. The plastic material, which preferably is polyurethane having a durometer of approximately 93, resists sap build-up and improves cotton flow over the fingers.

Abstract: A method and apparatus for densification of fibrous material such as harvested cotton, preferably by a movement of the cotton continuously through a compacting zone on the harvester. In one aspect of the invention, the fibers are locked by differential translation of portions of the mass of compacted material to prevent a layer of material from springing back after compression. A continuous mat of compressed material with locked fibers is formed into a uniform, high density bale or module on the harvester. A cotton harvester compacting system includes an air system feeding harvested cotton into an accumulation area and to the compacting zone on the harvester. The cotton is compressed and fed through a shear zone which differentially translates the cotton and locks the cotton fibers into a uniform, compact mat. In one embodiment, the mat of compacted cotton is fed to a round baler on the harvester to form a dense round bale or module.

Abstract: A cotton harvester includes up to eight or more brush type row units mounted on a cross auger system having a split cross auger structure with two auger portions for moving material inwardly toward a central location. Cotton is conveyed through the rear of the central location into two separation chambers, one for each auger portion, and into the lower portions of two corresponding conveying ducts which extend upwardly and outwardly at bend locations located just above the rockshaft and below the cab floor. Each duct includes a nozzle directing air upwardly above the bend location so that cotton is sucked into the bend. The ducts extend upwardly at an angle to the vertical direction and include uppermost sections extending rearwardly over the input sections of the two cleaners. The uppermost sections are angled from the horizontal and distribute the cotton evenly over cleaner inlets.

Abstract: Mounting structure attaching a cotton harvester to a tractor includes a pair of rear subframe support members that attach one to a side directly to the tractor and are designed for the specific tractor to which the harvester will be mounted. A second group of parts of standard design includes frame members with two rear support posts that align with the rear frame support members. A self-aligning pocket on the lower end of each of the posts and a pair of tapered bushings rigidly fixed to each post above the pocket releasibly secure the rear support posts to the rear frame support members. The rear support posts carry rear mounted harvesting units. Another group of parts provides front harvester support with a post design which is easily and quickly attachable to and removable from the tractor frame. Screw-type jack stands lift the harvester from attaching points on the tractor and allow the tractor to be driven out from under the harvester basket.

Abstract: A cotton harvester includes up to eight or more brush type row units mounted on a cross auger system having a split cross auger structure with two auger portions for moving material inwardly toward a central location. Cotton is conveyed through the rear of the central location into two separation chambers, one for each auger portion, and into the lower portions of two corresponding conveying ducts which extend upwardly and outwardly at bend locations located just above the rockshaft and below the cab floor. Each duct includes a nozzle directing air upwardly above the bend location so that cotton is sucked into the bend. The ducts extend upwardly at an angle to the vertical direction and include uppermost sections extending rearwardly over the input sections of the two cleaners. The uppermost sections are angled from the horizontal and distribute the cotton evenly over cleaner inlets.

Abstract: A fluid distributor system for the moistener column of a cotton harvester includes a distributor connected to the top of the column and having a generally cone-shaped surface with a solid apex area and with distributor outlets uniformly spaced around the base area of the cone. A removable clear plastic cover snap-fits on the distributor and has an apex area with an easily detachable bayonet mounting for a spray nozzle that directs spindle cleaning fluid to the cone-shaped surface. A flush line inlet is located in the cover above the apex area and directs fluid around the nozzle and downwardly towards the distributor outlets in a uniform pattern for good flushing of all the lines connected to the outlets. O-rings between the cover and the distributor, and between the spray nozzle mounting and the cover, seal the unit against dirt and debris and facilitate snap fit assembly of the components.