Abstract: A process makes electrical connections between electrical wires and flexible conductive elements, such as conductive fabrics. The process makes strong electrical connections that are mechanically flexible and can simultaneously create multiple electrical connections. The process involves creating an assembly that includes at least a TPE layer, an electrical wire, an insulating layer, and a flexible conductive element, and applying heat and pressure to the assembly. For example, a conductive fabric is disposed on an insulating layer, a wire is positioned onto a surface of the insulating layer, and a TPE layer is disposed over the wire and overlaps the conductive fabric element. When applying the heat and pressure, the wire melts through the insulating layer to make electrical contact with the conductive fabric element, and the TPE layer conforms to an exterior of the wire and bonds to the insulating layer.

Abstract: A bedding system uses machine vision to makes adjustments for comfort and/or support. In one aspect, a pressure mapping engine measures a two-dimensional pressure image of a sleeper on the bedding system while the sleeper is sleeping on the bedding system. A machine vision process analyzes the pressure image. A comfort and support engine adjusts a comfort and/or support of the bedding system based on the machine vision analysis.

Abstract: A capacitance pressure mapping system includes a plurality of sensor cells created by the intersection of electrode columns and rows, and a solid elastomer dielectric separating the electrode columns and rows. The elastomer is at least one planar sheet having a surface comprising a pattern of projections. The pattern of projections may include two or more different types of projections, for example projections of different shapes (geometries) and/or sizes (height, width).

Abstract: A capacitance pressure mapping system includes a plurality of sensor cells created by the intersection of electrode columns and rows, and a solid elastomer dielectric separating the electrode columns and rows. The elastomer is at least one planar sheet having a surface comprising a pattern of projections. The pattern of projections may include two or more different types of projections, for example projections of different shapes (geometries) and/or sizes (height, width).

Abstract: A capacitance pressure mapping system includes a plurality of sensor cells created by the intersection of electrode columns and rows, and a solid elastomer dielectric separating the electrode columns and rows. The elastomer is at least one planar sheet having a surface comprising a pattern of projections. There may be two sheets having opposing patterns of projections. The opposing patterns may be interlocking or corresponding.

Abstract: A capacitance pressure mapping system includes a plurality of sensor cells created by the intersection of electrode columns and rows, and a solid elastomer dielectric separating the electrode columns and rows. The elastomer is at least one planar sheet having a surface comprising a pattern of projections. There may be two sheets having opposing patterns of projections. The opposing patterns may be interlocking or corresponding.