Abstract: A brake system (20) for a vehicle includes a brake unit (20A; 20B) having: a fluid reservoir (32) for containing a volume of brake fluid therein, an ECU (1000), and an electronically-controlled plunger device (60) operable to stroke in response to a control signal from the ECU (1000) to supply fluid pressure to at least one wheel cylinder (RL, RR) for vehicle braking. The plunger device (60) includes: a rod (108) coupled to an actuator (M), a primary seal (100) coupled to the rod (108) and arranged to seal against an inner wall of a plunger chamber, and a secondary seal (104) surrounding the rod (108) to seal an interface where the rod (108) exits the plunger chamber. A portion of the plunger chamber between the primary and secondary seals (100, 104) is coupled through a switchable valve (112) to the fluid reservoir (32).

Abstract: A vehicle braking system includes a first wheel cylinder, a second wheel cylinder, a master cylinder including a first master cylinder chamber in fluid communication with the first wheel cylinder via a first circuit and a second master cylinder chamber in fluid communication with the second wheel cylinder via a second circuit, and an electronically controlled pressure generating unit separate from the master cylinder. The vehicle braking system is operable to provide braking in a first configuration in which the electronically controlled pressure generating unit pressurizes fluid, through the master cylinder, in the first circuit, to the first wheel cylinder. In the first configuration, the electronically controlled pressure generating unit pressurizes fluid in the second circuit to the second wheel cylinder, bypassing the master cylinder.

Abstract: A brake system (20) for a vehicle includes a brake unit (20A; 20B) having: a fluid reservoir (32) for containing a volume of brake fluid therein, an ECU (1000), and an electronically-controlled plunger device (60) operable to stroke in response to a control signal from the ECU (1000) to supply fluid pressure to at least one wheel cylinder (RL, RR) for vehicle braking. The plunger device (60) includes: a rod (108) coupled to an actuator (M), a primary seal (100) coupled to the rod (108) and arranged to seal against an inner wall of a plunger chamber, and a secondary seal (104) surrounding the rod (108) to seal an interface where the rod (108) exits the plunger chamber. A portion of the plunger chamber between the primary and secondary seals (100, 104) is coupled through a switchable valve (112) to the fluid reservoir (32).

Abstract: A system for use in a vehicle with a brake pedal and a brake circuit. The system includes a master cylinder assembly configured to pressurize fluid therein in response to movement of the brake pedal, a sensor assembly configured to generate a pedal position signal indicative of position of the brake pedal, an electronic control unit configured to (i) generate a brake request signal in response to generation of the pedal position signal, and (ii) generate a selector control signal, and a selector valve assembly being moved from a first mode to a second mode in response to generation of the selector control signal, the master cylinder assembly is (i) isolated from fluid communication with the brake circuit when the selector valve assembly is positioned in the first mode, and (ii) in fluid communication with the brake circuit when the selector valve assembly is positioned in the second mode.

Abstract: An in-line brake system with a hydraulic booster includes a master cylinder defining a cylinder bore, a master cylinder piston located within the cylinder bore, a transfer piston located within the cylinder bore rearwardly of the master cylinder piston, a transfer piston actuator with a first seat, a sealing member aligned with the first seat, a sealing member spring operably connected to the sealing member and the transfer piston, an input rod aligned with the first seat, a return spring operably connected to the input rod and the transfer piston actuator, a sleeve actuator located within the cylinder bore rearwardly of the master cylinder, and a sleeve spring configured to bias the sleeve actuator away from the master cylinder piston, wherein the sleeve actuator is configured to bias the transfer piston toward the master cylinder piston in response to an applied boost pressure.

Abstract: A system for use in a vehicle with a brake pedal and a brake circuit which includes a master cylinder assembly, a sensor assembly configured to generate a pedal position signal indicative of position of the brake pedal, an electronic control unit configured to (i) generate a brake request signal in response to generation of the pedal position signal, and (ii) generate a selector control signal, and a selector valve assembly operable in a first mode and a second mode, the selector valve assembly being moved from the first mode to the second mode in response to generation of the selector control signal, the master cylinder assembly is (i) isolated from fluid communication with the brake circuit when the selector valve assembly is positioned in the first mode, and (ii) in fluid communication with the brake circuit when the selector valve assembly is positioned in the second mode.

Abstract: A fast-fill braking system in one embodiment includes a master cylinder, a first chamber within the master cylinder, a second chamber within the master cylinder located forward of the first chamber, a fast-fill piston within the first chamber, a primary piston within the first chamber and movable with respect to the fast-fill piston, and a secondary piston within the second chamber.

Abstract: An electric brake has a master cylinder (12) including pistons (22, 24) for rear and front brake circuits and an electric motor (50) for actuating the rear brake piston (22). A feedback circuit provides a signal indicative of the fluid pressure supplied to the rear brake circuit and is operable in response to driver commanded braking force (48) to supply fluid pressure to the rear wheel brake circuit. A mechanical coupling (44, 46) between the second piston and a brake pedal is responsive to driver applied brake pedal force to supply fluid pressure to the front wheel brake circuit. A fluid circuit (30, 82) utilizes the fluid pressure supplied to the rear wheel brake circuit to augment driver applied brake pedal force thereby supplying power boosted fluid pressure to the front wheel brake circuit.

Abstract: An in-line brake system with a hydraulic booster includes a master cylinder defining a cylinder bore, a master cylinder piston located within the cylinder bore, a transfer piston located within the cylinder bore rearwardly of the master cylinder piston, a transfer piston actuator with a first seat, a sealing member aligned with the first seat, a sealing member spring operably connected to the sealing member and the transfer piston, an input rod aligned with the first seat, a return spring operably connected to the input rod and the transfer piston actuator, a sleeve actuator located within the cylinder bore rearwardly of the master cylinder, and a sleeve spring configured to bias the sleeve actuator away from the master cylinder piston, wherein the sleeve actuator is configured to bias the transfer piston toward the master cylinder piston in response to an applied boost pressure.

Abstract: A fast-fill braking system in one embodiment includes a master cylinder, a first chamber within the master cylinder, a second chamber within the master cylinder located forward of the first chamber, a fast-fill piston within the first chamber, a primary piston within the first chamber and movable with respect to the fast-fill piston, and a secondary piston within the second chamber.

Abstract: An electric power booster (12) where driver command is monitored by a transducer (38) on an input rod (34). This signal is converted to the appropriate voltage/current and operates an electric motor (42). The motor output shaft (68) is connected to a planetary gear reducer (72) appropriately sized to provide no more than +/?1/4 turn of an eccentric cam (14). Two master cylinders (16, 18) power piston rods (22, 24) ride diametrically opposed on the cam surface (20). As the cam rotates the piston rods are forced out pressurizing the respective hydraulic circuits and thereby providing fluid to each brake circuit (28, 30). In the event of power failure as well as to augment the output of the motor, the input rod is mechanically linked directly to the cam offset from the center allowing the driver to manually rotate the cam thereby pressurizing the brake circuits.

Abstract: A system for use in a vehicle with a brake pedal and a brake circuit which includes a master cylinder assembly, a sensor assembly configured to generate a pedal position signal indicative of position of the brake pedal, an electronic control unit configured to (i) generate a brake request signal in response to generation of the pedal position signal, and (ii) generate a selector control signal, and a selector valve assembly operable in a first mode and a second mode, the selector valve assembly being moved from the first mode to the second mode in response to generation of the selector control signal, the master cylinder assembly is (i) isolated from fluid communication with the brake circuit when the selector valve assembly is positioned in the first mode, and (ii) in fluid communication with the brake circuit when the selector valve assembly is positioned in the second mode.

Abstract: A system for use in a vehicle with a brake pedal and a brake circuit. The system includes a master cylinder assembly configured to pressurize fluid therein in response to movement of the brake pedal, a sensor assembly configured to generate a pedal position signal indicative of position of the brake pedal, an electronic control unit configured to (i) generate a brake request signal in response to generation of the pedal position signal, and (ii) generate a selector control signal, and a selector valve assembly being moved from a first mode to a second mode in response to generation of the selector control signal, the master cylinder assembly is (i) isolated from fluid communication with the brake circuit when the selector valve assembly is positioned in the first mode, and (ii) in fluid communication with the brake circuit when the selector valve assembly is positioned in the second mode.

Abstract: A control valve of a hydraulic brake booster for use in a brake system. The control valve is characterized by a shuttle member having a stem on a first end and an annular projection on a second end. The stem has an annular surface thereon that is matched with an orifice from an supply chamber such that metered pressurized fluid is uniformly presented to an actuation chamber to effect a brake application while the annular projection is matched with a flange on an actuator piston such that the pressurized fluid present in the actuation chamber is uniformly metered to a reservoir.

Abstract: A hydraulic brake booster for use in a brake system having a housing with a power piston located in a first bore and a control valve located in a second bore. An input member is connected to the power piston and linked to the control valve by a lever arrangement. The input member is characterized by a cylindrical body with a shaft attached thereto. A bracket with a radial opening is carried by the shaft and urged toward a head on the shaft by a spring. The lever arrangement is characterized by a first lever with a first end pivotally secured in the housing by a first pin and a second end located in the radial opening of the bracket and a second lever pivotally secured at a fulcrum on the first lever by a second pin extending through the first and second levers.

Abstract: A brake booster amplifies driver brake pedal input into an output force and travel for operating a master cylinder. A power unit builds and stores high pressure fluid to provide boost. Inlet and outlet solenoid valves regulate pressurized fluid to the amplifying mechanism. In one embodiment, a single boost chamber provides fluid pressure to operate the master cylinder and to provide a brake pressure indicative opposing force to driver input. One travel sensor monitors the position and movement of an input rod and piston, and a second travel sensor monitors the position and movement of an output piston. An ECU monitors system parameters and controls a motor pump, inlet and outlet valves and peripherals. In another embodiment, the opposing force to the brake pedal input is provided by a separate pressure fluid chamber located within and movable with the output piston. Boost chamber pressure and, optionally, output piston travel are monitored to provide a braking force indication.

Abstract: A brake and anti-skid system (8) having an operator controlled source (11) of hydraulic fluid pressure, a hydraulically actuated wheel brake (12, 39, 17, 41) which responds to applied hydraulic pressure to apply a braking force to the wheel to arrest wheel motion, a low pressure hydraulic fluid return line (26, 35), and a modulator (15) interconnecting the source (11), the return line (26, 35), and the brake (12, 39, 17, 41) for directing fluid from the source (11) to the brake (12, 39, 17, 41) when in a normal braking state and for directing fluid from the brake (12, 39, 17, 41) to the return line (26,35) when in a second state.

Abstract: The combination solenoid valve and shuttle valve (60, 160A-D, 260A-D) comprises a shuttle valve (50, 150) which is slidingly and sealingly received at or adjacent an end of the solenoid valve (40, 140). The shuttle valve (50, 150) includes a stepped interior opening (54, 154) which sealingly receives the end of the solenoid valve (40) or a valve part (140A), such that slidable movement of the shuttle valve (50) causes an insert (55, 55A, 155) within the interior opening (54, 154) to seat sealingly over either a solenoid insert seat (41C) or insert seat (141C) of the valve part (140A) in order to isolate pressure chambers (12A, 12B; 112A, 112B; 212A, 212B) of a master cylinder/hydraulic booster (12, 112, 212A, 212B) from a wheel brake (16, 116A-D, 216A-D).