Abstract: A system for optimizing at least one of a design, production, or testing process of a product in a mass manufacturing process includes: a central processing unit; a network interface operatively connected to the central processing unit; a storage device; a memory including logic for execution by the central processing unit, wherein the logic includes: a server handler made up of a client applet and a client interface servlet which are configured for enabling authorized end-user communication; an error data collection handler configured for gathering error data; an error data classification handler; an analysis handler; a suggested actions report handler; and the system further includes a server database configured for storing, modifying, and deleting data.

Abstract: A computer-implemented method of optimizing at least one of a design, production and testing process in a mass manufacturing process includes steps of: collecting error data relating to a product; classifying the error data into categories of symptoms; mapping the symptom to a revealing condition of the product; mapping the revealing condition to a test type; mapping a scope of a fix to phases of error injection mapping; and recommending modifications to an end user for at least one of the design, production, delivery, and testing process based on the scope of the fix.

Abstract: A computer-implemented method of optimizing a design of a product in a mass manufacturing process includes steps of: collecting error data relating to a product; classifying the error data into categories of errors to provide classifier error data; analyzing relationships among the classified error data; producing an analysis report; and recommending modifications to an end user for the design of the product.