Abstract: A continuous process and apparatus for treating dried coal and coal char to promote passivation of the reactive carbon particles by forming a protective oxide coating and simultaneously adding moisture to rehydrate said particles. The passivation process is conducted in a novel apparatus providing for the staged control of the reaction temperature and the staged introduction of both oxygen and moisture. The fluidized bed apparatus has internal in-bed cooling means embedded within the fluidized coal or coal char particles so as to remove the heat energy as it is released by virtue of the exothermic passivation reactions.

Abstract: A continuous process and apparatus for treating dried coal and coal char to promote passivation of the reactive carbon particles by forming a protective oxide coating and simultaneously adding moisture to rehydrate said particles. The passivation process is conducted in a novel apparatus providing for the staged control of the reaction temperature and the staged introduction of both oxygen and moisture. The fluidized bed apparatus has internal in-bed cooling means embedded within the fluidized coal or coal char particles so as to remove the heat energy as it is released by virtue of the exothermic passivation reactions.

Abstract: A continuous process and apparatus for treating dried coal and coal char to promote passivation of the reactive carbon particles by forming a protective oxide coating and simultaneously adding moisture to rehydrate said particles. The passivation process is conducted in a novel apparatus providing for the staged control of the reaction temperature and the staged introduction of both oxygen and moisture. The fluidized bed apparatus has internal in-bed cooling means embedded within the fluidized coal or coal char particles so as to remove the heat energy as it is released by virtue of the exothermic passivation reactions.

Abstract: A method for treating coal includes drying coal in an initial drying step. The dried coal is pyrolyzed in a pyrolysis step to form coal char and evolved gases. The coal char is eventually cooled and blended. The evolved gases are condensed in at least two, preferably three or more, distinct zones at different temperatures to condense coal-derived liquids (CDLs) from the evolved coal gas. Noncondensable gases may be returned to the pyrolysis chamber as a heat-laden sweep gas, or further processed as a fuel stream. The CDLs may optionally be centrifuged and/or filtered or otherwise separated from remaining particulate coal sludge. The sludge may be combined with coal char, optionally for briquetting; while the CDLs are stored. Precise control of the condensing zone temperatures allows control of the amount and consistency of the condensate fractions collected.

Abstract: A method for treating coal includes drying coal in an initial drying step. The dried coal is pyrolyzed in a pyrolysis step to form coal char and evolved gases. The coal char is eventually cooled and blended. The evolved gases are condensed in at least two, preferably three or more, distinct zones at different temperatures to condense coal-derived liquids (CDLs) from the evolved coal gas. Noncondensable gases may be returned to the pyrolysis chamber as a heat-laden sweep gas, or further processed as a fuel stream. The CDLs may optionally be centrifuged and/or filtered or otherwise separated from remaining particulate coal sludge. The sludge may be combined with coal char, optionally for briquetting; while the CDLs are stored. Precise control of the condensing zone temperatures allows control of the amount and consistency of the condensate fractions collected.

Abstract: A method and apparatus are provided to control the burning of a lean hydrocarbon containing gas stream under stable conditions using a combination of control logic and hardware. Temperature within the combustor is controlled by using a plurality of staging valves that adjust the amount of oxygen and auxiliary fuel supplied to the combustor burner. Oxygen level is controlled by using actuated butterfly valves that control the flow of primary air to the combustor. The system has pressure control valves for anticipating and compensating for pressure changes and resulting air flow changes as well as temperature monitors and transmitters for anticipating and correcting temperature drops.

Abstract: A standard atmosphere furnace constructed of a steel casing formed as a cylinder with fibrous insulation attached is operated as a vacuum furnace. A plurality of radiant, fuel-fired ceramic heat tubes positioned in a centered but circumferentially spaced arrangement provides heat input to the furnace to permit it to operate at high, vacuum associated temperatures. The ceramic tubes are vacuum sealed to the furnace case by an elastomer seal/water jacket arrangement which uses an outboard clamp arrangement to establish a ceramic-to-metal contact to permit thermal cooling and prevent tube-flange movement so that the integrity of the elastomer seal can be maintained. In addition, an articulated joint connector is provided so that the tube can be supported in a pivotable manner permitting thermal movement while reducing tube stress to prolonged tube life.

Abstract: A standard atmosphere furnace constructed of a steel casing formed as a cylinder with fibrous insulation attached is operated as a vacuum furnace. A plurality of radiant, fuel-fired ceramic heat tubes positioned in a centered but circumferentially spaced arrangement provides heat input to the furnace to permit it to operate at high, vacuum associated temperatures. The ceramic tubes are vacuum sealed to the furnace case by an elastomer seal/water jacket arrangement which uses an outboard clamp arrangement to establish a ceramic-to-metal contact to permit thermal cooling and prevent tube-flange movement so that the integrity of the elastomer seal can be maintained. In addition, an articulated joint connector is provided so that the tube can be supported in a pivotable manner permitting thermal movement while reducing tube stress to prolonged tube life.

Abstract: A retractable, roller hearth for use in an industrial heat treat furnace is disclosed whereby the alloy rollers are retracted from their load bearing position when the furnace heat treat processes are underway thus maintaining the rated load capacity of the furnace. A plurality of guided rail support posts and guided, sealed lift posts accurately assure straight line vertical motion of the refractory base enabling contact between fibrous rope seals to seal the hearth from the cooler, lower portions of the furnace when the hearth is in a raised position.