Patents by Inventor Timothy J. Luchini

Timothy J. Luchini has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11964459
    Abstract: A system and method for removing a backing from a ply of composite material is disclosed. The system includes a roller having a roller axis and a roller surface that circumscribes the roller axis. The system also includes an adhesion feature disposed on the roller surface. The system further includes a roller drive to move the roller along a travel path that is perpendicular to the roller axis and to rotate the roller about the roller axis.
    Type: Grant
    Filed: October 14, 2022
    Date of Patent: April 23, 2024
    Assignee: The Boeing Company
    Inventors: Travis R. Adams, Charles A. Rhodes, Benjamin Richards, Juliette Dubon, Adam Martinez, Eric E. Moyes, Timothy J. Luchini, Augustus J. Ellis
  • Publication number: 20240123723
    Abstract: A system and method for removing a backing from a ply of composite material is disclosed. The system includes a roller having a roller axis and a roller surface that circumscribes the roller axis. The system also includes an adhesion feature disposed on the roller surface. The system further includes a roller drive to move the roller along a travel path that is perpendicular to the roller axis and to rotate the roller about the roller axis.
    Type: Application
    Filed: October 14, 2022
    Publication date: April 18, 2024
    Applicant: The Boeing Company
    Inventors: Travis R. Adams, Charles A. Rhodes, Benjamin Richards, Juliette Dubon, Adam Martinez, Eric E. Moyes, Timothy J. Luchini, Augustus J. Ellis
  • Publication number: 20230159754
    Abstract: A thermoplastic composition includes a thermoplastic polymer and a polyaryletherketone polymer in admixture with the thermoplastic polymer.
    Type: Application
    Filed: November 19, 2021
    Publication date: May 25, 2023
    Applicant: The Boeing Company
    Inventors: Ying Shi, Timothy J. Luchini, Marcos Pantoja, Alexander M. Rubin
  • Patent number: 11541575
    Abstract: A first tooling die and a second tooling die are movable with respect to each other. The first tooling die and the second tooling die form a die cavity. The first tooling die and the second tooling die comprise a plurality of stacked metal sheets. A plurality of air gaps is defined between adjacent stacked metal sheets. A first smart susceptor material is within the die cavity and connected to the first tooling die. The first smart susceptor material has a first Curie temperature. A second smart susceptor material is within the die cavity and associated with the second tooling die. The second smart susceptor material has a second Curie temperature lower than the first Curie temperature. A flexible membrane is between the second tooling die and the first smart susceptor material. The flexible membrane is configured to receive pressure.
    Type: Grant
    Filed: September 18, 2020
    Date of Patent: January 3, 2023
    Assignee: The Boeing Company
    Inventors: Marc R. Matsen, Timothy J. Luchini, Bret A. Voss, Christopher J. Hottes
  • Patent number: 11135784
    Abstract: A system and method for manufacturing a composite structure includes a tool having an outer mold line surface, a mandrel removably disposed within the tool and having an inner mold line surface, and a heating element connected to the tool. The heating element is configured to set a process temperature of the outer mold line surface when the mandrel is placed within the tool.
    Type: Grant
    Filed: September 26, 2018
    Date of Patent: October 5, 2021
    Assignee: The Boeing Company
    Inventors: Steven Michael Shewchuk, Michael Matlack, Timothy J. Luchini
  • Patent number: 11135783
    Abstract: A system and method of forming a composite structure includes heating an outer mold line surface of a tool to a processing temperature, positioning an inner mold line surface with a composite preform disposed thereon within the outer mold line surface, and extracting the inner mold line surface and the composite preform in a gelled state from the outer mold line surface.
    Type: Grant
    Filed: September 26, 2018
    Date of Patent: October 5, 2021
    Assignee: The Boeing Company
    Inventors: Steven Michael Shewchuk, Michael Matlack, Timothy J. Luchini
  • Publication number: 20210016521
    Abstract: A method of forming a reinforced panel may include engaging a reinforcement component having a faying surface with a first portion of a heated press, engaging an uncured panel component with an opposing second portion of the press, the panel component having a faying surface complementarily-configured with respect to the faying surface of the reinforcement component, treating the faying surface of the reinforcement component such that the faying surface is active for co-bonding with respect to the panel component, actuating the press to direct the first and second portions of the press toward each other, such that the faying surfaces are complementarily engaged under pressure; and heating the first and second portions of the press to a curing temperature associated with the panel component to substantially simultaneously co-bond the faying surfaces of the reinforcement component and the panel component together, cure the panel component, and form the reinforced panel.
    Type: Application
    Filed: July 19, 2019
    Publication date: January 21, 2021
    Inventors: Daniel Richard Ferriell, Timothy J. Luchini, Marcus Anthony Belcher
  • Publication number: 20210001515
    Abstract: A first tooling die and a second tooling die are movable with respect to each other. The first tooling die and the second tooling die form a die cavity. The first tooling die and the second tooling die comprise a plurality of stacked metal sheets. A plurality of air gaps is defined between adjacent stacked metal sheets. A first smart susceptor material is within the die cavity and connected to the first tooling die. The first smart susceptor material has a first Curie temperature. A second smart susceptor material is within the die cavity and associated with the second tooling die. The second smart susceptor material has a second Curie temperature lower than the first Curie temperature. A flexible membrane is between the second tooling die and the first smart susceptor material. The flexible membrane is configured to receive pressure.
    Type: Application
    Filed: September 18, 2020
    Publication date: January 7, 2021
    Inventors: Marc R. Matsen, Timothy J. Luchini, Bret A. Voss, Christopher J. Hottes
  • Patent number: 10814526
    Abstract: A first tooling die and a second tooling die are movable with respect to each other. The first tooling die and the second tooling die form a die cavity. The first tooling die and the second tooling die comprise a plurality of stacked metal sheets. A plurality of air gaps is defined between adjacent stacked metal sheets. A first smart susceptor material is within the die cavity and connected to the first tooling die. The first smart susceptor material has a first Curie temperature. A second smart susceptor material is within the die cavity and associated with the second tooling die. The second smart susceptor material has a second Curie temperature lower than the first Curie temperature. A flexible membrane is between the second tooling die and the first smart susceptor material. The flexible membrane is configured to receive pressure.
    Type: Grant
    Filed: September 22, 2017
    Date of Patent: October 27, 2020
    Assignee: The Boeing Company
    Inventors: Marc R. Matsen, Timothy J. Luchini, Bret A. Voss, Christopher J. Hottes
  • Publication number: 20200094490
    Abstract: A system and method of forming a composite structure includes heating an outer mold line surface of a tool to a processing temperature, positioning an inner mold line surface with a composite preform disposed thereon within the outer mold line surface, and extracting the inner mold line surface and the composite preform in a gelled state from the outer mold line surface.
    Type: Application
    Filed: September 26, 2018
    Publication date: March 26, 2020
    Inventors: Steven Michael Shewchuk, Michael Matlack, Timothy J. Luchini
  • Publication number: 20200094491
    Abstract: A system and method for manufacturing a composite structure includes a tool having an outer mold line surface, a mandrel removably disposed within the tool and having an inner mold line surface, and a heating element connected to the tool. The heating element is configured to set a process temperature of the outer mold line surface when the mandrel is placed within the tool.
    Type: Application
    Filed: September 26, 2018
    Publication date: March 26, 2020
    Inventors: Steven Michael Shewchuk, Michael Matlack, Timothy J. Luchini
  • Patent number: 10340584
    Abstract: A structural panel of an aircraft is constructed with a multiphase antenna embedded inside the structural panel between multiple sheets of fiberglass.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: July 2, 2019
    Assignee: The Boeing Company
    Inventors: Manny S. Urcia, Andrew S. Niederschulte, Alec Adams, Lixin Cai, Timothy J. Luchini, Justin J. Schell
  • Publication number: 20190091893
    Abstract: A first tooling die and a second tooling die are movable with respect to each other. The first tooling die and the second tooling die form a die cavity. The first tooling die and the second tooling die comprise a plurality of stacked metal sheets. A plurality of air gaps is defined between adjacent stacked metal sheets. A first smart susceptor material is within the die cavity and connected to the first tooling die. The first smart susceptor material has a first Curie temperature. A second smart susceptor material is within the die cavity and associated with the second tooling die. The second smart susceptor material has a second Curie temperature lower than the first Curie temperature. A flexible membrane is between the second tooling die and the first smart susceptor material. The flexible membrane is configured to receive pressure.
    Type: Application
    Filed: September 22, 2017
    Publication date: March 28, 2019
    Inventors: Marc R. Matsen, Timothy J. Luchini, Bret A. Voss, Christopher J. Hottes
  • Publication number: 20190051976
    Abstract: A structural panel of an aircraft is constructed with a multiphase antenna embedded inside the structural panel between multiple sheets of fiberglass.
    Type: Application
    Filed: August 8, 2017
    Publication date: February 14, 2019
    Applicant: The Boeing Company
    Inventors: Manny S. Urcia, JR., Andrew S. Niederschulte, Alec Adams, Lixin Cai, Timothy J. Luchini, Justin J. Schell