Patents by Inventor Timothy J. Shellenberger

Timothy J. Shellenberger has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11603991
    Abstract: A boiler can have a combustion chamber, a burner, a heat exchanger in fluid communication with the combustion chamber, and a flue for removing a combustion product from the boiler. The burner has a protruding taper shape such as a cone or similar shape. The protruding taper shape of the burner distributes heat to the heat exchanger more evenly than a cylindrical shaped burner thereby reducing heat losses at the combustion chamber wall and increasing the thermal efficiency. The protruding taper shape of the burner also reduces noise associated with the operation of the burner.
    Type: Grant
    Filed: December 6, 2019
    Date of Patent: March 14, 2023
    Assignee: RHEEM MANUFACTURING COMPANY
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Leonard E. Chambers, Christopher Hertzberg, Juan Cervantes
  • Publication number: 20220381432
    Abstract: A fuel-fired furnace incorporates specially designed fuel/air mixing and combustion structures. The fuel/air mixing structure is of a mixing sound-attenuating design and includes a venturi having a perforated sidewall portion and being surrounded by a noise-damping housing chamber communicating with the interior of the venturi via its sidewall perforations. During use of the mixing structure, air is flowed through the venturi in a swirling pattern while fuel is transversely injected internally against the swirling air. The combustion structure includes a burner box housing into which the fuel/air mixture is flowed, combusted, and then discharged as hot combustion gas into and through the heat exchanger tubes. The fuel/air mixture entering the burner box housing initially passes through a non-uniformly perforated diffuser plate functioning to substantially alter in a predetermined manner the relative combustion gas flow rates through the heat exchanger tubes.
    Type: Application
    Filed: July 29, 2022
    Publication date: December 1, 2022
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Robert Steven Neihouse, Scott Alan Willbanks, Darryl Farley, Nathan Taylor Whalen, Shawn Allan Reed
  • Patent number: 11402093
    Abstract: A fuel-fired furnace incorporates specially designed fuel/air mixing and combustion structures. The fuel/air mixing structure is of a mixing sound-attenuating design and comprises a venturi having a perforated sidewall portion and being surrounded by a noise-damping housing chamber communicating with the interior of the venturi via its sidewall perforations. During use of the mixing structure, air is flowed through the venturi in a swirling pattern while fuel is transversely injected internally against the swirling air. The combustion structure comprises a burner box housing into which the fuel/air mixture is flowed, combusted, and then discharged as hot combustion gas into and through the heat exchanger tubes. The fuel/air mixture entering the burner box housing initially passes through a non-uniformly perforated diffuser plate functioning to substantially alter in a predetermined manner the relative combustion gas flow rates through the heat exchanger tubes.
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: August 2, 2022
    Assignee: Rheem Manufacturing Company
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Robert Steven Neihouse, Scott Alan Willbanks, Darryl Farley, Nathan Taylor Whalen, Shawn Allan Reed
  • Publication number: 20220031906
    Abstract: An air sanitation device is disclosed. The air sanitation device can include a base section, a body section, and an air movement device configured to move air through at least a portion of the air sanitation device. The air sanitation device can move air from an inlet of the air sanitation device, and past an ultraviolet (UV) light source, and out an outlet of the air sanitation device. The air sanitation device can be configured to draw in air from within or below a breathing zone. The air sanitation device can be configured to draw in air from below the breathing zone and output sanitized air. The sanitized air can be outputted at an angle such that the sanitized air flows in a generally downward direction.
    Type: Application
    Filed: August 5, 2021
    Publication date: February 3, 2022
    Inventors: Timothy J. Shellenberger, Troy E. Trant, Atilhan Manay, Shubham Srivastava
  • Patent number: 11129918
    Abstract: An air sanitation device is disclosed. The air sanitation device can include a base section, a body section, and an air movement device configured to move air through at least a portion of the air sanitation device. The air sanitation device can move air from an inlet of the air sanitation device, and past an ultraviolet (UV) light source, and out an outlet of the air sanitation device. The air sanitation device can be configured to draw in air from within or below a breathing zone. The air sanitation device can be configured to draw in air from below the breathing zone and output sanitized air. The sanitized air can be outputted at an angle such that the sanitized air flows in a generally downward direction.
    Type: Grant
    Filed: October 7, 2020
    Date of Patent: September 28, 2021
    Assignee: Rheem Manufacturing Company
    Inventors: Timothy J. Shellenberger, Troy E. Trant, Atilhan Manay, Shubham Srivastava
  • Patent number: 10976048
    Abstract: To substantially reduce inequality in hot combustion flow rates through first and second heat exchanger tubes from a fuel-fired heating appliance burner box connected thereto and internally combusting a fuel/air mixture received therein from a source thereof to create the hot combustion gas, a perforated diffuser member having a non-uniform perforation pattern is provided. The fuel/air mixture is flowed through the perforated diffuser member into the interior of the burner box. The non-uniform perforation pattern of the diffuser member functions to alter relative combustion gas flow rates through the first and second heat exchanger tubes in a manner reducing an undesirable operating temperature differential therebetween.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: April 13, 2021
    Assignee: Rheem Manufacturing Company
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Robert Steven Neihouse, Scott Alan Willbanks
  • Publication number: 20200191388
    Abstract: A fuel-fired furnace incorporates specially designed fuel/air mixing and combustion structures. The fuel/air mixing structure is of a mixing sound-attenuating design and comprises a venturi having a perforated sidewall portion and being surrounded by a noise-damping housing chamber communicating with the interior of the venturi via its sidewall perforations. During use of the mixing structure, air is flowed through the venturi in a swirling pattern while fuel is transversely injected internally against the swirling air. The combustion structure comprises a burner box housing into which the fuel/air mixture is flowed, combusted, and then discharged as hot combustion gas into and through the heat exchanger tubes. The fuel/air mixture entering the burner box housing initially passes through a non-uniformly perforated diffuser plate functioning to substantially alter in a predetermined manner the relative combustion gas flow rates through the heat exchanger tubes.
    Type: Application
    Filed: February 24, 2020
    Publication date: June 18, 2020
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Robert Steven Neihouse, Scott Alan Willbanks Alan Willbanks, Darryl Farley, Nathan Taylor Whalen, Shawn Allan Reed
  • Publication number: 20200116351
    Abstract: A boiler can have a combustion chamber, a burner, a heat exchanger in fluid communication with the combustion chamber, and a flue for removing a combustion product from the boiler. The burner has a protruding taper shape such as a cone or similar shape. The protruding taper shape of the burner distributes heat to the heat exchanger more evenly than a cylindrical shaped burner thereby reducing heat losses at the combustion chamber wall and increasing the thermal efficiency. The protruding taper shape of the burner also reduces noise associated with the operation of the burner.
    Type: Application
    Filed: December 6, 2019
    Publication date: April 16, 2020
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Leonard E. Chambers, Christopher Hertzberg, Juan Cervantes
  • Patent number: 10571122
    Abstract: A fuel-fired furnace incorporates specially designed fuel/air mixing and combustion structures. The fuel/air mixing structure is of a mixing sound-attenuating design and comprises a venturi having a perforated sidewall portion and being surrounded by a noise-damping housing chamber communicating with the interior of the venturi via its sidewall perforations. During use of the mixing structure, air is flowed through the venturi in a swirling pattern while fuel is transversely injected internally against the swirling air. The combustion structure comprises a burner box housing into which the fuel/air mixture is flowed, combusted, and then discharged as hot combustion gas into and through the heat exchanger tubes. The fuel/air mixture entering the burner box housing initially passes through a non-uniformly perforated diffuser plate functioning to substantially alter in a predetermined manner the relative combustion gas flow rates through the heat exchanger tubes.
    Type: Grant
    Filed: July 13, 2017
    Date of Patent: February 25, 2020
    Assignee: Rheem Manufacturing Company
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Robert Steven Neihouse, Scott Alan Willbanks, Darryl Farley, Nathan Taylor Whalen, Shawn Allan Reed
  • Patent number: 10281143
    Abstract: A fuel-fired heating appliance comprises a burner and a first housing adjacent the burner so that an interior of the first housing receives combustion gasses from combustion at the burner. A heat exchanger defines a second housing with an inlet proximate an outlet of the first housing so that the inlet of the second housing receives combustion gasses from the outlet of the first housing, and wherein the first and second housings attach at an interface. A barrier extends within, and across an interface between, the outlet of the first housing and the inlet of the second housing and defines a thermal resistance that inhibits heat transfer from the combustion gasses to the interface.
    Type: Grant
    Filed: January 13, 2017
    Date of Patent: May 7, 2019
    Assignee: RHEEM MANUFACTURING COMPANY
    Inventors: Mickey E. Batson, Darryl J. Farley, Reza Khatami, Divakar Mantha, Tyson J. Cogburn, Nathan T. Whalen, Qian Zhang, Shawn A. Reed, Timothy J. Shellenberger
  • Publication number: 20180216817
    Abstract: To substantially reduce inequality in hot combustion flow rates through first and second heat exchanger tubes from a fuel-fired heating appliance burner box connected thereto and internally combusting a fuel/air mixture received therein from a source thereof to create the hot combustion gas, a perforated diffuser member having a non-uniform perforation pattern is provided. The fuel/air mixture is flowed through the perforated diffuser member into the interior of the burner box. The non-uniform perforation pattern of the diffuser member functions to alter relative combustion gas flow rates through the first and second heat exchanger tubes in a manner reducing an undesirable operating temperature differential therebetween.
    Type: Application
    Filed: March 26, 2018
    Publication date: August 2, 2018
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Robert Steven Neihouse, Scott Alan Willbanks
  • Publication number: 20180202652
    Abstract: A fuel-fired heating appliance comprises a burner and a first housing adjacent the burner so that an interior of the first housing receives combustion gasses from combustion at the burner. A heat exchanger defines a second housing with an inlet proximate an outlet of the first housing so that the inlet of the second housing receives combustion gasses from the outlet of the first housing, and wherein the first and second housings attach at an interface. A barrier extends within, and across an interface between, the outlet of the first housing and the inlet of the second housing and defines a thermal resistance that inhibits heat transfer from the combustion gasses to the interface.
    Type: Application
    Filed: January 13, 2017
    Publication date: July 19, 2018
    Inventors: Mickey E. Batson, Darryl J. Farley, Reza Khatami, Divakar Mantha, Tyson J. Cogburn, Nathan T. Whalen, Qian Zhang, Shawn A. Reed, Timothy J. Shellenberger
  • Patent number: 9951945
    Abstract: To substantially reduce inequality in hot combustion flow rates through first and second heat exchanger tubes from a fuel-fired heating appliance burner box connected thereto and internally combusting a fuel/air mixture received therein from a source thereof to create the hot combustion gas, a perforated diffuser member having a non-uniform perforation pattern is provided. The fuel/air mixture is flowed through the perforated diffuser member into the interior of the burner box. The non-uniform perforation pattern of the diffuser member functions to alter relative combustion gas flow rates through the first and second heat exchanger tubes in a manner reducing an undesirable operating temperature differential therebetween.
    Type: Grant
    Filed: July 22, 2014
    Date of Patent: April 24, 2018
    Assignee: RHEEM MANUFACTURING COMPANY
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Robert Steven Neihouse, Scott Alan Willbanks
  • Publication number: 20170328561
    Abstract: A fuel-fired furnace incorporates specially designed fuel/air mixing and combustion structures. The fuel/air mixing structure is of a mixing sound-attenuating design and comprises a venturi having a perforated sidewall portion and being surrounded by a noise-damping housing chamber communicating with the interior of the venturi via its sidewall perforations. During use of the mixing structure, air is flowed through the venturi in a swirling pattern while fuel is transversely injected internally against the swirling air. The combustion structure comprises a burner box housing into which the fuel/air mixture is flowed, combusted, and then discharged as hot combustion gas into and through the heat exchanger tubes. The fuel/air mixture entering the burner box housing initially passes through a non-uniformly perforated diffuser plate functioning to substantially alter in a predetermined manner the relative combustion gas flow rates through the heat exchanger tubes.
    Type: Application
    Filed: July 13, 2017
    Publication date: November 16, 2017
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Robert Steven Neihouse, Scott Alan Willbanks, Darryl Farley, Nathan Taylor Whalen, Shawn Allan Reed
  • Patent number: 9772119
    Abstract: A burner assembly for a fuel-fired heating appliance that defines a direction of flow of a fuel and air mixture in a flow path. The burner assembly comprises a plurality burners defined in a unitary mesh structure. Each burner defines at least one peak at a distal end thereof in a direction of flow of a fuel and air mixture. The burner assembly also comprises a diffuser plate having a plurality of perforated areas defined therein and one or more imperforate areas between respective perforated areas of the plurality of perforated areas. The perforated areas respectively correspond to the plurality of burners. The diffuser plate is disposed in a fixed position upstream of the mesh structure so that, when the burner assembly is disposed in the flow path, a respective flow of the fuel and air mixture is directed from each of the plurality of perforated areas to its corresponding burner of the plurality of burners.
    Type: Grant
    Filed: August 6, 2014
    Date of Patent: September 26, 2017
    Assignee: RHEEM MANUFACTURING COMPANY
    Inventors: Timothy J. Shellenberger, Amin Akbarimonfared, Trent E. Thompson, Darryl J. Farley, Nathan T. Whalen
  • Patent number: 9739483
    Abstract: A fuel-fired furnace incorporates specially designed fuel/air mixing and combustion structures. The fuel/air mixing structure is of a mixing sound-attenuating design and comprises a venturi having a perforated sidewall portion and being surrounded by a noise-damping housing chamber communicating with the interior of the venturi via its sidewall perforations. During use of the mixing structure, air is flowed through the venturi in a swirling pattern while fuel is transversely injected internally against the swirling air. The combustion structure comprises a burner box housing into which the fuel/air mixture is flowed, combusted, and then discharged as hot combustion gas into and through the heat exchanger tubes. The fuel/air mixture entering the burner box housing initially passes through a non-uniformly perforated diffuser plate functioning to substantially alter in a predetermined manner the relative combustion gas flow rates through the heat exchanger tubes.
    Type: Grant
    Filed: November 19, 2013
    Date of Patent: August 22, 2017
    Assignee: RHEEM MANUFACTURING COMPANY
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Robert Steven Neihouse, Scott Alan Willbanks, Darryl Farley, Nathan Taylor Whalen, Shawn Allan Reed
  • Patent number: 9335066
    Abstract: A water heating system including a water container having a cold water inlet that connects to a water supply, a hot water outlet, a water heater outlet and a water heater inlet; an instantaneous water heater mounted to the water container and having a tank supply inlet connected to the water heater outlet, a tank supply outlet connected to the water heater inlet, a burner, and a heat exchanger located adjacent the burner between the tank supply inlet and the tank supply outlet; a pump connected between the water container and the instantaneous water heater that moves water between the water container and the instantaneous water heater; and a controller that operates the pump and the burner.
    Type: Grant
    Filed: January 24, 2013
    Date of Patent: May 10, 2016
    Assignee: Rinnai America Corporation
    Inventors: Scott Gilman Humphrey, Timothy J. Shellenberger, James Stuart York
  • Publication number: 20160040905
    Abstract: A burner assembly for a fuel-fired heating appliance that defines a direction of flow of a fuel and air mixture in a flow path. The burner assembly comprises a plurality burners defined in a unitary mesh structure. Each burner defines at least one peak at a distal end thereof in a direction of flow of a fuel and air mixture. The burner assembly also comprises a diffuser plate having a plurality of perforated areas defined therein and one or more imperforate areas between respective perforated areas of the plurality of perforated areas. The perforated areas respectively correspond to the plurality of burners. The diffuser plate is disposed in a fixed position upstream of the mesh structure so that, when the burner assembly is disposed in the flow path, a respective flow of the fuel and air mixture is directed from each of the plurality of perforated areas to its corresponding burner of the plurality of burners.
    Type: Application
    Filed: August 6, 2014
    Publication date: February 11, 2016
    Inventors: Timothy J. Shellenberger, Amin Akbarimonfared, Trent E. Thompson, Darryl J. Farley, Nathan T. Whalen
  • Patent number: 9188372
    Abstract: An air conditioning system condensing unit has a specially designed chassis providing enhanced serviceability access to various air conditioning components operatively disposed therein. A removable vertical peripheral outer side wall section of the chassis underlies a removable peripheral top side wall section thereof. Removal of these two side wall sections creates in the chassis an opening conveniently providing both horizontal and vertical service access to the air conditioning components within the interior of the chassis.
    Type: Grant
    Filed: December 18, 2012
    Date of Patent: November 17, 2015
    Assignee: RHEEM MANUFACTURING COMPANY
    Inventors: Gregory Michael Thomas, Timothy J. Shellenberger
  • Publication number: 20150192291
    Abstract: Installed in a fuel-fired heating appliance is a specially designed burner assembly operative to receive and combust a pre-mixed flow of fuel and air to create therefrom a spaced apart plurality of flames which are aligned with and flow directly into the inlets of a corresponding spaced plurality of heat exchanger tubes. The flames create within the tubes hot combustion gases that transfer combustion heat to a supply fluid flowed externally across the tubes. The burners are of a hollow perforate metal construction, are mounted on and forwardly project from a support structure toward the tube inlets, and have rearwardly facing open inlet ends that receive the pre-mixed flow of fuel and air. In one illustrated embodiment thereof, the burners have conical configurations, and in another illustrated embodiment have generally dome-shaped configurations. Via a flame carryover structure, a single igniter is utilized to ignite all of the burners.
    Type: Application
    Filed: January 6, 2014
    Publication date: July 9, 2015
    Applicant: Rheem Manufacturing Company
    Inventors: Amin Akbarimonfared, Timothy J. Shellenberger, Darryl J. Farley, Nathan T. Whalen, Trent E. Thompson