Abstract: A brake master cylinder comprising a housing having an inner surface defining a bore, and a piston movable in the bore along a piston axis. The piston includes two spaced apart lands defining the radially outermost surfaces capable of contacting the inner surface. At least one of the lands is longitudinally curved at the radially outermost surface. For example, the land can be curved at a radius of less than 1 inch (e.g., between 0.15 inch and 0/75 inch) and preferably less than 0.5 inch. In one embodiment, the longitudinally curved land includes two edges that define an axial length of the land. The two edges have a radius of less than 0.2 inch, and preferably about 0.1 inch. The relative position of the edges and lands is such that neither of the two edges is capable of contacting the inner surface of the bore during reciprocating movement of the piston in the bore.

Abstract: A brake master cylinder comprising a housing having an inner surface defining a bore, and a piston movable in the bore along a piston axis. The piston includes two spaced apart lands defining the radially outermost surfaces capable of contacting the inner surface. At least one of the lands is longitudinally curved at the radially outermost surface. For example, the land can be curved at a radius of less than 1 inch (e.g., between 0.15 inch and 0/75 inch) and preferably less than 0.5 inch. In one embodiment, the longitudinally curved land includes two edges that define an axial length of the land. The two edges have a radius of less than 0.2 inch, and preferably about 0.1 inch. The relative position of the edges and lands is such that neither of the two edges is capable of contacting the inner surface of the bore during reciprocating movement of the piston in the bore.

Abstract: A brake caliper assembly comprises a caliper housing having a central bridge, a pad assembly positioned in the caliper housing, and an anti-rattle spring. The anti-rattle spring includes a front section, a rear section, and a central section between the front and rear sections. The central section of the spring is biased toward the pad assembly by the bridge, and the central section is attached to the bridge (e.g., by a spring clip having resilient fingers) such that the spring stays attached to the bridge when the pad assembly is removed from the caliper housing. Preferably, the front and rear sections contact front and rear portions of the pad assembly, respectively, to provide a net bias on the pad assembly toward a torque take-out surface. The anti-rattle spring can further include an alignment feature that insures proper orientation of the anti-rattle spring relative to the caliper housing.

Abstract: The present invention provides a method of operating a dynamic exhaust system of a motorcycle engine. The method includes providing a valve in the exhaust system that is movable to direct exhaust gases between a first flow path through the exhaust system and a second flow path through the exhaust system. The method includes actuating the valve at a first speed to redirect exhaust gases from the first flow path to the second flow path and actuating the valve at a second speed greater than the first speed to redirect exhaust gases from the second flow path to the first flow path.

Abstract: The present invention provides a method of operating a dynamic exhaust system of a motorcycle engine. The method includes providing a valve in the exhaust system that is movable to direct exhaust gases between a first flow path through the exhaust system and a second flow path through the exhaust system. The method includes actuating the valve at a first speed to redirect exhaust gases from the first flow path to the second flow path and actuating the valve at a second speed greater than the first speed to redirect exhaust gases from the second flow path to the first flow path.