Abstract: A soldering device and method of soldering are disclosed. The device may include at least one soldering pallet assembly. The pallet assembly may be subjected to a first atmosphere configured within the soldering pallet assembly and a second atmosphere configured external to the pallet assembly, the second atmosphere is an ambient atmosphere. At least one solder element may be positioned within the first atmosphere, and the solder element may be configured to attach an electrical component to an integrated circuit chip that is positioned within the pallet assembly.

Abstract: A soldering device and method of soldering are disclosed. The device may include at least one soldering pallet assembly. The pallet assembly may be subjected to a first atmosphere configured within the soldering pallet assembly and a second atmosphere configured external to the pallet assembly, the second atmosphere is an ambient atmosphere. At least one solder element may be positioned within the first atmosphere, and the solder element may be configured to attach an electrical component to an integrated circuit chip that is positioned within the pallet assembly.

Abstract: A soldering device and method of soldering are disclosed. The device may include at least one soldering pallet assembly. The pallet assembly may be subjected to a first atmosphere configured within the soldering pallet assembly and a second atmosphere configured external to the pallet assembly, the second atmosphere is an ambient atmosphere. At least one solder element may be positioned within the first atmosphere, and the solder element may be configured to attach an electrical component to an integrated circuit chip that is positioned within the pallet assembly.

Abstract: A directionally conductive polymer (DCP) provides an electrical interconnect between terminal or conductors on a pair of electrical components. The DCP is applied in viscous film form to the interface between the two components. The DCP comprises a resinous matrix containing metal particles in an amount normally causing the film to act as an electrical insulator. Electrical conduction through the film is normally inhibited in an unstressed state. When a stress is applied to the film, the metal particles make contact to form a continuous electrical path through the film in alignment with the applied stress. The metal particles maintain electrical insulating properties in regions of the film not subjected to the applied stress. In one embodiment, the film includes a metal polymer dispersed in a dielectric carrier resin. A first resinous material dissolved in a solvent contains a dispersion of metal particles. The dielectric material comprises a second resinous material dissolved in the same solvent.

Abstract: A polymer film interconnect forms an electrical interconnect between a first pattern of electrical conductors on a first electrical component and a second pattern of electrical conductors on a second electrical component. The polymer film interconnect includes a thin, flexible, self-supporting dielectric polymeric film having a pattern of spaced apart thru-holes containing separate quantities of an electrically conductive bonding material capable of heat bonding to the first electrical conductors adjacent the first surface of the film and to the second conductors adjacent the second surface of the film. This provides a plurality of discrete electrically isolated conductive paths from the first pattern of electrical conductors through the film to the second pattern of electrical conductors on the opposite side of the film.

Abstract: A plated plastic castellated interconnect comprises a substrate made from a molded polymeric material and having top and bottom surfaces with a plurality of separate mutually spaced apart castellations integrally molded to the substrate and projecting from the bottom surface of the substrate. A plurality of separate spaced apart recessed regions may be molded in an edge of the substrate and aligned with the castellations. A plurality of metal conductors are plated to the substrate as separate conductive circuit traces, so that each circuit trace extends continuously from the top surface, along the surface of a corresponding recess and to a common plane on a respective castellation at the bottom of the substrate. The plated metal castellations are arranged for soldering or gluing to contacts on a printed circuit board for electrical connection to an electrical component such as an IC chip connected to the circuit traces on the substrate.

Abstract: An integrated circuit chip mounting and packaging assembly is described. The assembly comprises a spreader having one or more chips centrally mounted thereon. A plurality of leads are disposed outward of the integrated circuit chip on the same side of the spreader as the chip. When fully assembled, the spreader is positioned, chip side down, over a cavity in a printed circuit board-like substrate. The cavity is ringed with connectors which contact the spreader leads and appropriately connect the integrated circuit chip to other electronic components mounted on the substrate.