Abstract: A development apparatus includes a housing defining a chamber holding a supply of two-component developer material including toner, and magnetizable carrier beads. The development apparatus also includes an increased reliability roller assembly within the housing for repeatably transporting a desired quantity of attracted developer material through a development zone. The roller assembly includes a first and a second preformed end cap sections each having a stub shaft portion and a cylindrical capping portion connected to the stub shaft portion and having an outer surface and assembly recesses formed into the outer surface. The roller assembly also includes a sleeve section connecting the first and the second preformed end cap sections, the sleeve section being spincast as a layer over each of the cylindrical capping portions, and into the assembly recesses of the end cap sections, so as to precisely and reliably assemble each capping portion, to the sleeve section.

Abstract: A shaft assembly comprising an elongated member having at least a portion which is hollow, tubular, shell like having an inside surface defining a shaft core and an outside surface defining a shaft functional surface, the shaft core being filled with a hardened, moldable material, and the shaft functional surface having at least one functional feature thereon, which is of hardened, moldable material integrally molded with the hardened, moldable material in the shaft core. In a preferred embodiment the shaft assembly is rotatable and has at least one molding aperture gate extending through the shaft from the inside surface to the outside surface which is filled with hardened, moldable material which connects the hardened material in the shaft core and functional feature.

Abstract: An apparatus for mounting and retaining a component on a shaft including a tubular shaft having an aperture extending radially therein, and a retaining ring adapted to fit over the shaft, including a center post wherein the center post is positioned within the aperture on the shaft when the retaining ring is assembled thereon.

Abstract: A stripper finger separates a substrate from a fuser member in an electrophotographic printing apparatus. The stripper finger is a member defining an edge in the form of a symmetrical convex arc across the width of the member. The thickness of the member decreases from a chord through the convex arc perpendicular to the axis of symmetry of the arc, to the edge.