Abstract: Anode foil, preferably aluminum anode foil, is etched using a process of treating the foil in an electrolyte bath composition comprising a perfluoroalkylsulfonate, a sulfate, a halide, and an oxidizing agent. The anode foil is etched in the electrolyte bath composition by passing a direct current charge through the bath. The etched anode foil is suitable for use in an electrolytic capacitor.

Abstract: The battery has a header positioned in an opening in a case. An electrode is in the case and a terminal is in electrical communication with the electrode through the header. A cured epoxy contacts the case and the terminal such that the epoxy seals the opening in the case. The header is located between the electrodes and the epoxy. The header can exclude a glass-to-metal seal.

Abstract: Anode foil, preferably aluminum anode foil, is etched using a process of treating the foil in an electrolyte bath composition comprising a persulfate, a halide, an oxidizing agent, and a sulfate. An etch resist can be added to the anode foil prior to etching. The anode foil and the attached etch resist can be heated prior to immersing both in an electrolyte bath composition. The anode foil is etched in the electrolyte bath composition by passing a charge through the bath, while maintaining a constant level of persulfate. The etched anode foil is suitable for use in an electrolytic capacitor.

Abstract: Anode foil, preferably aluminum anode foil, is etched using a process of treating the foil in an electrolyte bath composition comprising a perfluoroalkylsulfonate, a sulfate, a halide, and an oxidizing agent. The anode foil is etched in the electrolyte bath composition by passing a direct current charge through the bath. The etched anode foil is suitable for use in an electrolytic capacitor.

Abstract: Anode foil, preferably aluminum anode foil, is etched using a process of adding an etch resist to the anode foil and treating the foil in an electrolyte bath composition comprising a sulfate, a halide, an oxidizing agent, a surface active agent, and a non-ionic surfactant. The anode foil is etched in the electrolyte bath composition by passing a charge through the bath. The etched anode foil is suitable for use in an electrolytic capacitor.

Abstract: Anode foil, preferably aluminum anode foil, is etched using a process of treating the foil in an electrolyte bath composition comprising a perfluoroalkylsulfonate, a sulfate, a halide, and an oxidizing agent. The anode foil is etched in the electrolyte bath composition by passing a direct current charge through the bath. The etched anode foil is suitable for use in an electrolytic capacitor.

Abstract: The present systems, i.e. a primary lithium battery, utilize electrolytes that do not produce gases at the lower voltages, allowing increased useable capacity of a battery in a low power implantable medical device.

Abstract: Anode foil, preferably aluminum anode foil, is etched using a process of adding an etch resist to the anode foil and treating the foil in an electrolyte bath composition comprising a sulfate, a halide, an oxidizing agent, a surface active agent, and a non-ionic surfactant. The anode foil is etched in the electrolyte bath composition by passing a charge through the bath. The etched anode foil is suitable for use in an electrolytic capacitor.

Abstract: Anode foil, preferably aluminum anode foil, is etched using a process of treating the foil in an electrolyte bath composition comprising a persulfate, a halide, an oxidizing agent, and a sulfate. An etch resist can be added to the anode foil prior to etching. The anode foil and the attached etch resist can be heated prior to immersing both in an electrolyte bath composition. The anode foil is etched in the electrolyte bath composition by passing a charge through the bath, while maintaining a constant level of persulfate. The etched anode foil is suitable for use in an electrolytic capacitor.

Abstract: Anode foil, preferably aluminum anode foil, is etched using a process of treating the foil in an electrolyte bath composition comprising a perfluoroalkylsulfonate, a sulfate, a halide, and an oxidizing agent. The anode foil is etched in the electrolyte bath composition by passing a direct current charge through the bath. The etched anode foil is suitable for use in an electrolytic capacitor.

Abstract: A method for manufacturing an electrolytic capacitor with improved deformation qualities includes impregnating an electrolytic capacitor with a first electrolyte, aging the electrolytic capacitor after impregnating and reimpregnating the electrolytic capacitor with a second electrolyte. The water content of the second electrolyte is lower than the water content of the first electrolyte. The second electrolyte may also have a lower viscosity and a higher conductivity than the first electrolyte.

Abstract: A conductive electrolyte comprises an indicator dye for facilitating detection of electrolyte leakage in a high voltage electrolytic capacitor as well as for facilitating the determination as to when an electrolyte has reached a desired pH range. In a method for detecting electrolyte leakage, a capacitor comprising a flat stack of anodes enclosed in a housing with a lid and an electrolyte comprising an indicator dye is inspected for the presence of electrolyte leaking out of the capacitor. The indicator dye facilitates viewing leaking electrolyte. The indicator dye can be a coloring agent that changes the color of the electrolyte or can be a fluorescent that fluoresces when exposed to ultraviolet light. The indicator dye is also utilized as a pH indicator during the manufacture of electrolytic capacitors, wherein a base is introduced into an electrolyte having an indicator dye that changes pH when the electrolyte turns basic.

Abstract: This disclosure provides methods for assembling multiple anode stacked capacitor configurations with a temporary adhesive to aide in the alignment of separator materials and electrodes without sacrificing energy density, and electrolytic capacitors comprising such configurations. The temporary adhesive for use in the electrode assemblies will preferably comprise a polymer that is substantially soluble in a solvent-based electrolyte for use in an electrolytic capacitor.

Abstract: The present invention is directed to an electrolytic capacitor having a novel floating anode between the cathode and the powered anode of the capacitor, resulting in a single capacitor having a working voltage double that of the formation voltage of the powered anode. The floating anode acts as cathode to the powered anode and as an anode to the cathode, such that the capacitor according to the present invention supports half the working voltage between the cathode and the floating anode and half the working voltage between the floating anode and the powered anode. The arrangement of the cathode, floating anode and powered anode according to the present invention results in a single capacitor with half the capacitance and twice the voltage of a single anode device.

Abstract: The present invention is directed toward an enhanced very high volt electrolyte for use in electrolytic capacitors. In particular, by the inclusion of a polymer matrix of a hydrogel, preferably of the family of poly(hydroxy alkyl methacrylate) but also including polyvinylalcohol (PVA), polyacrylonitrile (PAN), into a standard fill electrolyte, the breakdown voltage of the enhanced very high volt electrolyte of the present invention is raised to as much as 800 V. An electrolytic capacitor impregnated with the enhanced very high volt electrolyte of the present invention, is capable of operating at a voltage of 700 to 800 volts. The production of a very high volt capacitor capable of operating at a voltage of 700 to 800 volts allows a single high volt electrolytic capacitor to replace the conventional two capacitors-in-series arrangement of an Implantable Cardioverter Defibrillator (ICD).

Abstract: The present invention is directed to a conductive electrolyte for use in high voltage electrolytic capacitors and to an electrolytic capacitor impregnated with the electrolyte of the present invention for use in an implantable cardioverter defibrillator (ICD). The electrolyte according to the present invention is composed of a two solvent mixture of ethylene glycol and a polar organic cosolvent from the group of 2-methoxyethanol, 2-ethoxyethanol, 2-butoxyethanol, hexyl alcohol, or di(ethylene glycol). Dissolved in this mixture is a combination of boric acid with either an aliphatic dicarboxylic acid of carbon chain length from eight to thirteen (C8 to C13) or a very long chain dicarboxylic acid, where the acid functional groups are separated by 34 carbons (referred to as “dimer acid”). The solution is then neutralized with an amine.

Abstract: The present invention relates to an improved method of impregnating electrolytic capacitor stacks or wound rolls with a polymer based electrolyte, such as a hydroxyethylmethacrylate (HEMA) or hydroxyethylacrylate (HEA) based electrolyte, to render them suitable for use in electrolytic capacitors, and to such electrolytic capacitors. The initiator to promote the polymerization of the polymer based electrolyte and a surface active wetting agent are deposited on the foil or in the stack or wound roll prior to impregnation of the stack or wound roll with a polymer based electrolyte, allowing the polymer based electrolyte solution to be warmed prior to impregnation to a temperature suitable for easy impregnation into the anode and cathode foil and paper. Polymerization does not begin until impregnation of the capacitor with the polymer based electrolyte and the surfactant allows the polymer based electrolyte to more fully incorporate itself into the microscopic features of the anode foil.

Abstract: The present invention is directed toward a very high volt capacitor for use in an implantable cardioverter defibrillator. In particular, by the inclusion of a polymer matrix of a hydrogel, preferably of the family of poly(hydroxyalkylmethacrylate)but also including polyvinyl alcohol (PVA), polyacrylnitrile (PAN), into a standard fill electrolyte, the breakdown voltage of the enhanced very high volt electrolyte of the present invention is raised to as much as 800 V. A very high volt electrolytic capacitor according to the present invention, impregnated with the enhanced very high volt electrolyte of the present invention, is able to support voltages of 700 to 800 volts, while maintaining the described desired properties, and is therefore superior to other known electrolytic capacitors for use in implantable cardioverter defibrillators.

Abstract: The present invention is directed toward a very high volt capacitor for use in an implantable cardioverter defibrillator. In particular, by the inclusion of a polymer matrix of a hydrogel, preferably of the family of polyhydroxyalkylmethacrylate) but also including polyvinyl alcohol (PVA), polyacrylnitrile (PAN), into a standard fill electrolyte, the breakdown voltage of the enhanced very high volt electrolyte of the present invention is raised to as much as 800 V. A very high volt electrolytic capacitor according to the present invention, impregnated with the enhanced very high volt electrolyte of the present invention, is able to support voltages of 700 to 800 volts, while maintaining the described desired properties, and is therefore superior to other known electrolytic capacitors for use in implantable cardioverter defibrillators.

Abstract: The present invention is directed to an electrolytic capacitor having a novel floating anode between the cathode and the powered anode of the capacitor, resulting in a single capacitor having a working voltage double that of the formation voltage of the powered anode. The floating anode acts as cathode to the powered anode and as an anode to the cathode, such that the capacitor according to the present invention supports half the working voltage between the cathode and the floating anode and half the working voltage between the floating anode and the powered anode. The arrangement of the cathode, floating anode and powered anode according to the present invention results in a single capacitor with half the capacitance and twice the voltage of a single anode device.