Abstract: To determine whether an object, such as a tool, is worn or broken, there is embedded in the object an elongate fiber optic. One end of the fiber optic is at a surface of the object and such that a second, light emitting end of said fiber optic is located within the body of said object and spaced a distance from a further surface of the object, such that a portion of the object overlies the other end. When the object is broken or worn to such an extent that the other end of the fiber optic is exposed, light directed at the first mentioned end of the fiber optic will be detectable at the other end. Thus, by directing light onto the one end, and by detecting any light emitted at the second end, a worn or broken object is readily detected. The invention has particular use in the automatic inspection of tools in automated manufacturing.

Abstract: This invention relates to improvements in foundry procedures, particularly in-process and post process inspection with electro-optical sensor units. Principally addressed are: inspection of molds and cores to assure correctness and control procedures to abort pouring if the molds are not correct, inspection of cores on the core line, inspection of patterns for sticking sand, inspection of finished castings for extraneous material in passages, excessive or inadequate stock, correct locator relationships, etc., and control of robotic flash grinders.Both fixed and programmably moveable sensors are shown in the context of these embodiments.

Abstract: A method is provided for weighing and filling a plurality of containers. The method involves providing a plurality of moving weigh members each comprising a moveable member which is moveable in proportion to the weight of material in a container weighed by the weigh member, and a fixed reference member fixed with respect to the weigh member so as to move therewith. The position of the moveable member of each weigh member is automatically and electrooptically measured relative to the fixed reference member thereof. The weight of the material in the container is determined from the relative position of the moveable member with respect to the fixed reference member. Based on this determined weight, filling of the container, or subsequent filling of similar containers, is terminated, added to or subtracted from.

Abstract: Apparatus and method for determining dimensions of an object. In one embodiment, apparatus comprises a support structure, means for positioning an object, at least one gage member having a contact portion for contacting a surface of a positioned object and an edge movable with said contact portion. The gage member is positioned in a contact position in which it is in contact, or nearly in contact, with a position object. The position of the edge is proportional to a dimension of the object between the contacted surface and a reference point of the object. The reference point may be within the object, such as an axis of rotation, or on a surface of the object. A light source is provided to direct light onto the edge and a lens is used to focus the image of the edge on a light detector comprising a plurality of light sensitive elements capable of producing an output signal in response to incident light.

Abstract: Bathing systems with electronic and optionally microcomputer control of optionally multiple functions, user safety being assured by fibre-optic remoting techniques. Systems include electrically safe optical control means to be positioned in or proximate to the bathing location, this location being a swimming pool, bathtub, whirlpool bath, shower, bidet, or similar installation. These systems also include such valves, pumps, pulsation-causing devices, water conditioning devices, and the like, as may be required by any of the multiple functions that may be desired, all of these devices being under the control of a single electronic controller responsive to the optical control means at the bathing location, and also responsive to various water condition sensors.

Abstract: A method and apparatus are provided for analyzing the light pattern produced on a photodetector array. The signal produced by the array is filtered with a low pass filter and the output of the filter is differentiated to obtain either the first or second derivative of the filtered signal for one or more points in the pattern. The zero crossing of the differentiated signal is detected and the zero crossing point is timed relative to a further point, e.g., the start of the scan of the array, so as to obtain an output related to the position of the corresponding point or points in the pattern.

Abstract: A method and apparatus for optically determining the dimension of part surfaces. Particular embodiments describe optical triangulation based coordinate measurement machines capable of accurate measurement of complex surfaces, such as gear teeth and turbine blades. Other embodiments provide highly useful sensors for robot guidance and related purposes. Up to 5 axis sensing capability is provided on surfaces of widely varying form.

Abstract: A method and apparatus is disclosed for determining physical characteristics, such as defects, in the outer surface of an elongate object, wherein the object to be inspected passes through an aperture of a mirror surface which is a conical surface of revolution. Light directed onto the mirror surface in an axial direction is reflected by the object surface, imaged, and analyzed to determine a physical characteristic of the object surface.

Abstract: Method and apparatus for inspecting threaded objects and for determining the depth of blind holes. For inspecting threads, a light source is provided for illuminating threads of a threaded object. A lens forms an image of the illuminated threads. A detector having a light sensitive area sufficiently small to resolve the thread image is provided to detect the image and an output signal is produced in response to the incident image light. The output signal is analyzed to determine the quality of the threads. For determining the depth of a blind hole, a light source forms a spot on the bottom of a blind hole in an object and the lens forms an image of the spot. Means are provided to detect the spot image to produce an output signal responsive to the incident image light. Means are provided to analyze the output signal to determine hole depth.

Abstract: A method of determining physical characteristics of a surface. Light or other electromagnetic radiation is directed onto a first portion of a surface and the reflected radiation is received such as by a photodiode. The radiation is also directed onto at least two further portions of the surface and located on either side of and proximate to the first portion. The radiation reflected by the further portions is also received. The radiation reflected from the first portion is compared with the radiation reflected from the two further portions. The radiation and comparison steps are repeated and the comparisons are used to determine a physical characteristic of the surface, such as the presence of one or more flaws. In another embodiment, light or other electromagnetic radiation is used to determine object dimension, such as bore dimension.

Abstract: A spray of ink, paint, or other marking liquid is formed and sprayed through a stencil member for marking a part with a stencil character. Various means are provided to periodically move the stencil member for removal of marking fluid to keep the system clean. In one system, the stencil member is rotatable and marking fluid is removed periodically by centrifugal force by rotating the member at a sufficient speed. Removal of the marking fluid may be facilitated by the application of solvent or fresh marking fluid. In another embodiment, the stencil member is moved to a marking liquid removal location where the marking liquid is removed by suction, solvent action, and the like. The removed marking liquid may be collected by providing an absorbent member positioned to receive the removed liquid, or by providing collecting gutters or the like.

Abstract: Weighing apparatus and method. A plurality of weigh members are moveable in sequence in a continuous path. Each weigh member receives an item to be weighed and includes a member which is moveable in response to the weight of the carried item. Preferably, the moveable member is elastically deformable. When an item to be weighed is deposited on a weigh member, the moveable member moves in response to the weight and then "springs" back and so on in an oscillating fashion. The weigh members, each carrying an item to be weighed, are rapidly moved in sequence along the continuous path to a weighing location and the time, while short, is sufficient to permit oscillating movement of the moveable member to substantially cease by the time that the weigh member arrives at the weighing location.

Abstract: A method and devices for sensing changes in separation of a first member relative to a second member, as well as variables causing such changes is disclosed. Electromagnetic waves diffracted by means included in said first member interact with waves from means included in said second member to form a characteristic interference pattern. Measured changes in this pattern allow determination of changes in separation.

Abstract: The disclosed invention relates to methods and apparatus for obtaining the dimension, position or angle of an object using a point on the object boundary surface to create a diffraction wave when illuminated by a laser beam or other source of electro-magnetic radiation. This diffraction wave is then analyzed to obtain information as to the position point tangent to the laser beam or the angular orientation of the object boundary at said object point.

Abstract: A method and devices for sensing changes in separation of a first member relative to a second member, as well as variables causing such changes is disclosed. Electromagnetic waves diffracted by means included in said first member interact with waves from means included in said second member to form a characteristic interference pattern. Measured changes in this pattern allow determination of changes in separation.