Patents by Inventor Timothy Warner

Timothy Warner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7452429
    Abstract: The present invention relates to an extruded, rolled and/or forged product made of an aluminum alloy. Alloys of the present invention may comprise (by mass): Zn 6.7-7.5% Cu 2.0-2.8% Mg 1.6-2.2% at least one element selected from the group composed of: i Zr 0.08-0.20% Cr 0.05-0.25% Sc 0.01-0.50% Hf 0.05-0.20% and V 0.02-0.20% Fe+Si<0.20% other elements ?0.05 each and ?0.15 total, balance aluminum. Products of the present invention in some embodiments have an improved compromise between static mechanical strength and damage tolerance.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: November 18, 2008
    Assignee: Pechiney Rhenalu
    Inventors: Julien Boselli, Fabrice Heymes, Frank Eberl, Timothy Warner
  • Publication number: 20080236708
    Abstract: The present invention includes a process for manufacturing metal sheets or plates and a machined metal part as well as machined products, structural components and their uses in various applications. Manufacture of a metal sheet or plate by a process of the present invention comprises casting of a rolling ingot, optionally followed by homogenisation, one or more hot or cold rolling operations, optionally separated by one or more re-heating operations, to obtain a sheet, or plate and optionally one or more sheet or plate cutting or finishing operations. The sheet is pre-machined on one or both sides so as to obtain a pre-machined stock, and subjected to solution heat treatment, quenching treatment, and optionally, one or more of the following steps: controlled stretching, aging treatment, and/or cutting.
    Type: Application
    Filed: March 26, 2007
    Publication date: October 2, 2008
    Inventors: Fabrice Heymes, David Godard, Timothy Warner, Julien Boselli, Raphael Muzzolini, Sjoerd Van Der Veen
  • Publication number: 20080210350
    Abstract: The invention relates to a work-hardened product, particularly a rolled, extruded or forged product, made of an alloy with the following composition (% by weight): Cu 3.8-4.3; Mg 1.25-1.45; Mn 0.2-0.5; Zn 0.4-1.3; Fe <0.15; Si <0.15; Zr ?0.05; Ag <0.01, other elements <0.05 each and <0.15 total, remainder Al treated by dissolution, quenching and cold strain-hardening, with a permanent deformation of between 0.5% and 15%, and preferably between 1.5% and 3.5%. Cold strain-hardening can be achieved by controlled tension and/or cold transformation, for example rolling, die forging or drawing. This cladded metal plate type product is a suitable element to be used as aircraft fuselage skin.
    Type: Application
    Filed: October 1, 2007
    Publication date: September 4, 2008
    Applicant: Pichiney Rhenalu
    Inventors: Timothy Warner, Ronan Dif, Bernard Bes, Herve Ribes
  • Publication number: 20070284019
    Abstract: New alloys for potential use in applications such as in lower wing skins and fuselage skins are disclosed. Specifically, Mn-free 2×24 alloys potentially suitable for thick plate and thin plate and sheet applications are believed to be novel and to provide unexpectedly superior properties.
    Type: Application
    Filed: June 29, 2007
    Publication date: December 13, 2007
    Applicant: ALCAN RHENALU
    Inventors: Ronan Dif, Timothy Warner, Bes Bernard
  • Patent number: 7294213
    Abstract: The invention relates to a work-hardened product, particularly a rolled, extruded or forged product, made of an alloy with the following composition (% by weight): Cu 3.8-4.3; Mg 1.25-1.45; Mn 0.2-0.5; Zn 0.4-1.3; Fe<0.15; Si<0.15; Zr?0.05; Ag<0.01, other elements <0.05 each and <0.15 total, remainder Al treated by dissolution, quenching and cold strain-hardening, with a permanent deformation of between 0.5% and 15%, and preferably between 1.5% and 3.5%. Cold strain-hardening can be achieved by controlled tension and/or cold transformation, for example rolling, die forging or drawing. This cladded metal plate type product is a suitable element to be used as aircraft fuselage skin.
    Type: Grant
    Filed: July 7, 2003
    Date of Patent: November 13, 2007
    Assignee: Pechiney Rhenalu
    Inventors: Timothy Warner, Ronan Dif, Bernard Bes, Herve Ribes
  • Publication number: 20070181229
    Abstract: An aluminum alloy comprising 2.1 to 2.8 wt. % Cu, 1.1 to 1.7 wt. % Li, 0.1 to 0.8 wt. % Ag, 0.2 to 0.6 wt. % Mg, 0.2 to 0.6 wt. % Mn, a content of Fe and Si less or equal to 0.1 wt. % each, and a content of unavoidable impurities less than or equal to 0.05 wt. % each and 0.15 wt. % total, and the alloy being substantially zirconium free.
    Type: Application
    Filed: December 18, 2006
    Publication date: August 9, 2007
    Inventors: Bernard Bes, Herve Ribes, Christophe Sigli, Timothy Warner
  • Patent number: 7252723
    Abstract: New alloys for potential use in applications such as in lower wing skins and fuselage skins are disclosed. Specifically, Mn-free 2×24 alloys potentially suitable for thick plate and thin plate and sheet applications are believed to be novel and to provide unexpectedly superior properties.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: August 7, 2007
    Assignee: Pechiney Rhenalu
    Inventors: Ronan Dif, Timothy Warner, Bernard Bes
  • Publication number: 20070131313
    Abstract: An aluminum alloy having improved strength and ductility, comprising: Cu 3.5-5.8 wt. %, Mg O.2-1.5 wt. % Mn 0.2-0.5 wt. % Ag 0.2-0.8 wt. % Ti 0.02-0.12 wt. % and optionally one or more selected from the group consisting of Cr 0.1-0.8 wt. %, Hf 0.1-1.0 wt. %, Sc 0.03-0.6 wt. %, and V 0.05-0.15 wt. %, balance aluminum and incidental elements and impurities, and wherein the alloy is substantially zirconium-free.
    Type: Application
    Filed: January 19, 2007
    Publication date: June 14, 2007
    Inventors: Alex Cho, Vic Dangerfield, Bernard Bes, Timothy Warner
  • Patent number: 7229508
    Abstract: An aluminum alloy having improved strength and ductility, comprising: Cu 3.5–5.8 wt. %, Mg 0.1–1.8 wt. % Mn 0.1–0.8 wt. % Ag 0.2–0.8 wt. % Ti 0.02–0.12 wt. % and optionally one or more selected from the group consisting of Cr 0.1–0.8 wt. %, Hf 0.1–1.0 wt. %, Sc 0.03–0.6 wt. %, and V 0.05–0.15 wt. %. balance aluminum and incidental elements and impurities, and wherein the alloy is substantially zirconium-free.
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: June 12, 2007
    Assignees: Alcan Rolled Products-Ravenswood, LLC, Alcan Rhenalu
    Inventors: Alex Cho, Vic Dangerfield, Bernard Bès, Timothy Warner
  • Patent number: 7135077
    Abstract: The object of the invention is a rolled, forged or extruded aluminum alloy product more than 12 mm thick, heat treated by solutionizing, quenching and artificial aging, with a microstructure characterized by the following parameters: the fraction of recrystallized grains measured between one-quarter thickness and mid-thickness of the final wrought product is smaller than 35% by volume; the characteristic intercept distance between recrystallized areas is greater than 250 ?m, preferably greater than 300 ?m and most preferably greater than 350 ?m.
    Type: Grant
    Filed: May 16, 2001
    Date of Patent: November 14, 2006
    Assignee: Pechiney Rhenalu
    Inventor: Timothy Warner
  • Publication number: 20060191609
    Abstract: A rolled or forged Al—Zn—Cu—Mg aluminum-based alloy wrought product having a thickness from 2 to 10 inches. The product has been treated by solution heat-treatment, quenching and aging, and the product comprises (in weight-%): Zn 6.2-7.2, Mg 1.5-2.4, Cu 1.7-2.1. Fe 0-0.13, Si 0-0.10, Ti 0-0.06, Zr 0.06-0.13, Cr 0-0.04, Mn 0-0.04, impurities and other incidental elements ?0.05 each. Alloys per se and aircraft and aerospace uses, as well as methods of making products are also disclosed.
    Type: Application
    Filed: February 10, 2006
    Publication date: August 31, 2006
    Inventors: Vic Dangerfield, Kenneth Smith, Timothy Warner, David Dumont
  • Publication number: 20060182650
    Abstract: The present invention further relates to 7xxx alloys and products produced therewith that can be flat rolled, extruded or forged, as well as associated methods. Al—Zn—Mg—Cu alloys of the present invention preferably comprise (in mass percentage): a) Zn 8.3-14.0 Cu 0.3-2.0 Mg 0.5-4.5 Zr 0.03-0.15 Fe+Si<0.25 b) at least one element selected from the group consisting of Sc, Hf, La, Ti, Ce, Nd, Eu, Gd, Tb, Dy, Ho, Er, Y and Yb, where the content of each of the elements, if selected, is between 0.02 and 0.7%, c) remainder aluminum and inevitable impurities. The present invention further is directed to products wherein Mg/Cu>2.4 and (7.9-0.4 Zn)>(Cu+Mg)>(6.4-0.4 Zn). The disclosed products can be used for example, as structural members in aeronautical construction, especially as stiffeners capable for use in fuselages of civilian and other aircrafts as well as in related applications.
    Type: Application
    Filed: April 6, 2006
    Publication date: August 17, 2006
    Inventors: Frank Eberl, Christophe Sigli, Timothy Warner, Sjoerd Veen
  • Patent number: 7087317
    Abstract: A Glare type composite laminated sandwich panel comprising (i) aluminum (ii) glass fibre with adhesive (iii) aluminum is disclosed. According to the present invention, at least one of the aluminum sheets is preferably made of an aluminum non-heat treatable alloy type Al—Mg with a magnesium content of between 4 and 6%. These sandwich panels have mechanical characteristics similar to sandwich panels comprising sheets with a heat treatable alloy. Panels of the present invention further generally have better corrosion resistance and are less expensive than those made with heat treatable alloys such as 2xxx and 7xxx type alloys.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: August 8, 2006
    Assignee: Alcan Rhenalu
    Inventors: Jean-Christophe Ehrstrom, Timothy Warner
  • Publication number: 20050150578
    Abstract: The present invention relates to a work-hardened product, and particularly a rolled, extruded and/or forged product made of an alloy with composition (% by weight): Zn 6.7-7.3% Cu 1.9-2.5% Mg 1.0-2.0% Zr 0.04-0.15% Fe ?0.15 Si ?0.15 other elements ?0.05 each and ?0.15 total, remainder aluminium and wherein Mg/Cu<1. The product is preferable treated by solution heat treatment, quenching, cold working and artificial aging. Cold working may be achieved by controlled tension and/or cold transformation, for example rolling or drawing. The product may be used, for example, as an aircraft structural member.
    Type: Application
    Filed: December 16, 2004
    Publication date: July 14, 2005
    Applicant: PECHINEY RHENALU
    Inventors: Bernard Bes, Vic Dangerfield, David Dumont, Jean-Christophe Ehrstrom, Timothy Warner
  • Publication number: 20050084408
    Abstract: An aluminum alloy having improved strength and ductility, comprising: Cu 3.5-5.8 wt. %, Mg 0.1-1.8 wt. % Mn 0.1-0.8 wt. % Ag 0.2-0.8 wt. % Ti 0.02-0.12 wt. % and optionally one or more selected from the group consisting of Cr 0.1-0.8 wt. %, Hf 0.1-1.0 wt. %, Sc 0.03-0.6 wt. %, and V 0.05-0.15 wt. %. balance aluminum and incidental elements and impurities, and wherein the alloy is substantially zirconium-free.
    Type: Application
    Filed: May 26, 2004
    Publication date: April 21, 2005
    Applicants: PECHINEY ROLLED PRODUCTS, PECHINEY RHENALU
    Inventors: Alex Cho, Vic Dangerfield, Bernard Bes, Timothy Warner
  • Publication number: 20050072497
    Abstract: The present invention further relates to 7xxx alloys and products produced therewith that can be flat rolled, extruded or forged, as well as associated methods. Al—Zn—Mg—Cu alloys of the present invention preferably comprise (in mass percentage): a) Zn 8.3?14.0 Cu 0.3?2.0 Mg 0.5?4.5 Zr 0.03?0.15 Fe+Si<0.25 b) at least one element selected from the group consisting of Sc, Hf, La, Ti, Ce, Nd, Eu, Gd, Th, Dy, Ho, Er, Y and Yb, where the content of each of the elements, if selected, is between 0.02 and 0.7%, c) remainder aluminum and inevitable impurities. The present invention further is directed to products wherein Mg/Cu>2.4 and (7.9?0.4 Zn)>(Cu+Mg)>(6.4?0.4 Zn). The disclosed products can be used for example, as structural members in aeronautical construction, especially as stiffeners capable for use in fuselages of civilian and other aircrafts as well as in related applications.
    Type: Application
    Filed: April 4, 2003
    Publication date: April 7, 2005
    Inventors: Frank Eberl, Christophe Sigli, Timothy Warner, Sjoerd der Veen
  • Publication number: 20050058568
    Abstract: The present invention relates to an extruded, rolled and/or forged product made of an aluminium alloy. Alloys of the present invention may comprise (by mass): Zn 6.7-7.5% Cu 2.0-2.8% Mg 1.6-2.2% at least one element selected from the group composed of: Zr 0.08-0.20% Cr 0.05-0.25% Sc 0.01-0.50% Hf 0.05-0.20% and V 0.02-0.20% Fe+Si<0.20% other elements ?0.05 each and ?0.15 total, balance aluminium. Products of the present invention in some embodiments have an improved compromise between static mechanical strength and damage tolerance.
    Type: Application
    Filed: June 23, 2004
    Publication date: March 17, 2005
    Applicant: PECHINEY RHENALU
    Inventors: Julien Boselli, Fabrice Heymes, Frank Eberl, Timothy Warner
  • Publication number: 20050037188
    Abstract: A Glare type composite laminated sandwich panel comprising (i) aluminum (ii) glass fibre with adhesive (iii) aluminum is disclosed. According to the present invention, at least one of the aluminum sheets is preferably made of an aluminum non-heat treatable alloy type Al—Mg with a magnesium content of between 4 and 6%. These sandwich panels have mechanical characteristics similar to sandwich panels comprising sheets with a heat treatable alloy. Panels of the present invention further generally have better corrosion resistance and are less expensive than those made with heat treatable alloys such as 2xxx and 7xxx type alloys.
    Type: Application
    Filed: September 25, 2003
    Publication date: February 17, 2005
    Applicant: PECHINEY RHENALU
    Inventors: Jean-Christophe Ehrstrom, Timothy Warner
  • Publication number: 20050011932
    Abstract: A method for manufacturing aluminium alloy parts with precipitation hardening including friction stir welding of at least two elements made from the same alloy or different alloys, solution heat treatment, and quenching of welded parts, in which the elements are subjected to heat treatment before welding at temperature T for at least 2t1, t1 being defined as the minimum treatment duration at temperature T leading to a specific melting peak energy defined by AED equal to less than 1 J/g. A method according to the invention substantially avoids an increase in the grain size following solution heat treatment after welding. The invention further relates to novel aluminum materials as well as uses therefor.
    Type: Application
    Filed: May 20, 2004
    Publication date: January 20, 2005
    Applicant: PECHINEY RHENALU
    Inventors: Jean-Christophe Ehrstrom, Timothy Warner
  • Publication number: 20040182483
    Abstract: The present invention includes a process for manufacturing metal sheets or plates and a machined metal part as well as machined products, structural components and their uses in various applications. Manufacture of a metal sheet or plate by a process of the present invention comprises casting of a rolling ingot, optionally followed by homogenisation, one or more hot or cold rolling operations, optionally separated by one or more re-heating operations, to obtain a sheet, or plate and optionally one or more sheet or plate cutting or finishing operations. The sheet is pre-machined on one or both sides so as to obtain a pre-machined stock, and subjected to solution heat treatment, quenching treatment, and optionally, one or more of the following steps: controlled stretching, aging treatment, and/or cutting.
    Type: Application
    Filed: December 17, 2003
    Publication date: September 23, 2004
    Inventors: Fabrice Heymes, David Godard, Timothy Warner, Julien Boselli, Raphael Muzzolini, Sjoerd Van Der Veen