Abstract: A foam cushion pad formation assembly that includes a conveyance assembly having at least one moving conveyor component presenting a pad shape formation surface, which surface is convoluted and arranged to shape sealed enclosures of a pad chain received by the conveyance assembly. A separation device is provided to separate shaped pads of the pad chain received by said conveyor device. The shaped pads include convoluted surface that are formed by way of gripping projection and recesses combinations in the moving conveyor component. Embodiments include sensing for non separated pads from a downstream end of the bag chain, pad chain separation enhancement devices, and various control system including the requirement of confirmation of separation before feeding a new pad enclosure as in one containing liquid polyurethane precursor chemicals.

Abstract: A foam cushion pad formation assembly that includes a conveyance assembly having at least one moving conveyor component presenting a pad shape formation surface, which surface is convoluted and arranged to shape sealed enclosures of a pad chain received by the conveyance assembly. A separation device is provided to separate shaped pads of the pad chain received by said conveyor device. The shaped pads include convoluted surface that are formed by way of gripping projection and recesses combinations in the moving conveyor component. Embodiments include sensing for non separated pads from a downstream end of the bag chain, pad chain separation enhancement devices, and various control system including the requirement of confirmation of separation before feeding a new pad enclosure as in one containing liquid polyurethane precursor chemicals.

Abstract: A foam cushion pad formation assembly that includes a conveyance assembly having at least one moving conveyor component presenting a pad shape formation surface, which surface is convoluted and arranged to shape sealed enclosures of a pad chain received by the conveyance assembly. A separation device is provided to separate shaped pads of the pad chain received by said conveyor device. The shaped pads include convoluted surface that are formed by way of gripping projection and recesses combinations in the moving conveyor component. Embodiments include sensing for non separated pads from a downstream end of the bag chain, pad chain separation enhancement devices, and various control system including the requirement of confirmation of separation before feeding a new pad enclosure as in one containing liquid polyurethane precursor chemicals.

Abstract: Disclosed is a method and system for inserting a new data object in a data visualization with one or more other data objects already present on a canvas. The insertion of the new data object involves receiving a position of a new data object for the canvas from a user, determining a position of a first one of the one or more data objects and a second one of the one or more data objects on the canvas, determining an overlap pixel count, if the new data object is overlapping with the position of the first one of the one or more data objects, determining an action type on the first one of the one or more data objects based on the overlap pixel count, generating a preview of the canvas with the new data object and inserting the new data object on the canvas based on user approval.

Abstract: Disclosed is a method and system for inserting a new data object in a data visualization with one or more other data objects already present on a canvas. The insertion of the new data object involves receiving a position of a new data object for the canvas from a user, determining a position of a first one of the one or more data objects and a second one of the one or more data objects on the canvas, determining an overlap pixel count, if the new data object is overlapping with the position of the first one of the one or more data objects, determining an action type on the first one of the one or more data objects based on the overlap pixel count, generating a preview of the canvas with the new data object and inserting the new data object on the canvas based on user approval.

Abstract: A foam cushion pad formation assembly that includes a conveyance assembly having at least one moving conveyor component presenting a pad shape formation surface, which surface is convoluted and arranged to shape sealed enclosures of a pad chain received by the conveyance assembly. A separation device is provided to separate shaped pads of the pad chain received by said conveyor device. The shaped pads include convoluted surface that are formed by way of gripping projection and recesses combinations in the moving conveyor component. Embodiments include sensing for non separated pads from a downstream end of the bag chain, pad chain separation enhancement devices, and various control system including the requirement of confirmation of separation before feeding a new pad enclosure as in one containing liquid polyurethane precursor chemicals.

Abstract: A system and method for providing operational control and/or remote monitoring of a manufacturing device as in a foam dispenser device such as a foam-in-bag dispensing device. In architecture, the remote monitoring system includes a server device containing a remote monitoring system. The remote monitoring system further includes a transceiver to receive an indication of a help condition, connect to the manufacturing device; and receive data from the manufacturing device. The present invention can also be viewed as a method for providing remote monitoring of a manufacturing device. The method operates by (1) receiving an indication of a help condition; (2) connecting to the manufacturing device; and (3) receiving data from the manufacturing device.

Abstract: A mixing module for use in a dispenser system having a housing with a front end, a rear end and an interior opening between the front and rear end, and the housing having a cap covering at the front end. A rod and a mixing chamber are received within the interior opening in the housing and have a rod reception passageway which receives the rod. The mixing module has at least one chemical inlet opening into the rod reception passageway, and the rod is adjustably received within the rod reception passageway with a forward end of travel that places the rod at the front end of the housing. A solvent feed passageway extends in a rearward to forward direction entirely within a wall portion of the housing. There is also a cap covering the housing defining a solvent feed space (e.g., a double wall combination) at the front end with the solvent feed space extending radially inward for solvent feed to the rod upon rod positioning at the front end).

Abstract: A mixing module for use in a dispenser system having a housing with a front end, a rear end and an interior opening between the front and rear end, and the housing having a cap covering at the front end. A rod and a mixing chamber are received within the interior opening in the housing and have a rod reception passageway which receives the rod. The mixing module has at least one chemical inlet opening into the rod reception passageway, and the rod is adjustably received within the rod reception passageway with a forward end of travel that places the rod at the front end of the housing. A solvent feed passageway extends in a rearward to forward direction entirely within a wall portion of the housing. There is also a cap covering the housing defining a solvent feed space (e.g., a double wall combination) at the front end with the solvent feed space extending radially inward for solvent feed to the rod upon rod positioning at the front end).

Abstract: A system and method for providing operational control and/or remote monitoring of a manufacturing device as in a foam dispenser device such as a foam-in-bag dispensing device. In architecture, the remote monitoring system includes a server device containing a remote monitoring system. The remote monitoring system further includes a transceiver to receive an indication of a help condition, connect to the manufacturing device; and receive data from the manufacturing device. The present invention can also be viewed as a method for providing remote monitoring of a manufacturing device. The method operates by (1) receiving an indication of a help condition; (2) connecting to the manufacturing device; and (3) receiving data from the manufacturing device.

Abstract: A mixing chamber assembly which has a reciprocating rod (270) received within a mixing chamber of a mixing chamber member (28). The reciprocating rod (270) is in a non-interference position with the mixing chamber over its entire length within the mixing chamber. The non-interference fit provides for continuous solvent flow about the exterior of the rod and interior of the wall defining the mixing chamber such that solvent drips out the discharge end of the mixing chamber and the rod is free to float or ride on a film of solvent. The ability for the rod to ride on a film of solvent over the entire portion received within the mixing chamber, allows for a much reduced reciprocating motive force requirement and a corresponding freedom to increase the mixing chamber volume.

Abstract: A foam bag cushion forming system for forming foam bag cushions with a vertical side edge sealer that forms vertical side edge seals in the film material with the foam introduction preferably occurring after the downstream side seal is formed, before the upstream side edge seal is formed, and while the film material is being shifted from one to the other. An upper edge sealer operates to seal the upper end of the film material downstream from the dispenser and preferably also downstream from the side edge sealer. Through operation of the end and side edge sealers and the foam dispenser, a foam bag cushion chain is formed. A bag cushion moving and confinement assembly is positioned to receive the bag chain and features two elongated members defining a bag cushion confinement space between them. At least one of the elongated members supports or represents a bag cushion movement device (e.g.

Abstract: A mixing chamber assembly which has a reciprocating rod received within a mixing chamber of a mixing chamber member. The reciprocating rod is in a non-interference position with the mixing chamber over its entire length within the mixing chamber. The non-interference fit provides for continuous solvent flow about the exterior of the rod and interior of the wall defining the mixing chamber such that solvent drips out the discharge end of the mixing chamber and the rod is free to float or ride on a film of solvent. The term "solvent" can include a combination of solvent and other ingredients such as lubricants, emulsifiers and flow control particles. The ability for the rod to ride on a film of solvent over the entire portion received within the mixing chamber, allows for a much reduced reciprocating motive force requirement and a corresponding freedom to increase the mixing chamber volume.

Abstract: Mixing chamber assembly having a reciprocating rod within a mixing chamber of a mixing chamber member. The rod is in a non-interference position with the mixing chamber over its entire length within the mixing chamber. The non-interference fit provides continuous solvent flow about the exterior of the rod and interior of the wall defining the mixing chamber so solvent drips out the discharge end of the mixing chamber and the rod is free to float or ride on a solvent film. "Solvent" can include a combination of solvent and other ingredients such as lubricants, emulsifiers and flow control particles. The rod's ability to ride on a solvent film over the entire portion received within the mixing chamber, allows for a much reduced reciprocating motive force requirement and a corresponding freedom to increase the mixing chamber volume.

Abstract: A method of preparing polyurethane packaging foam for dispensing into a container in which an article is present to be packaged for shipping, wherein the temperature of the polyurethane foam being dispensed into the container is reduced, as is the maximum reaction exotherm temperature. The method involves reacting polymeric isocyanate and polyoxyalkylated polyol precursors in the presence of water as the blowing agent for the foam. A nucleating agent is present in at least one of the precursors and is present in an amount sufficient to reduce the dispensing temperature of the foam reaction product but also the exotherm as the reaction continues to completion. Incorporation of a nucleating agent into the isocyanate and polyol resin components results in a carbon dioxide blown polyurethane packaging foam preferably having a density of 0.2 lb./ft..sup.3 to 2.0 lb./ft..sup.3.