Patents by Inventor Todd C. Sutay

Todd C. Sutay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11581545
    Abstract: A miniature electrochemical cell having a volume of less than 0.5 cc is described. The cell has a casing of first and second ceramic substrates that are hermetically secured to each other to provide an internal space housing an electrode assembly. First and second conductive pathways extend through the ceramic substrates. The pathways have respective inner surfaces that are conductively connected to the respective anode and cathode current collectors and respective outer surfaces that provide for connection to a load. An electrolyte in the internal space of the housing activates the electrode assembly.
    Type: Grant
    Filed: September 3, 2020
    Date of Patent: February 14, 2023
    Assignee: Greatbatch Ltd.
    Inventors: Keith W. Seitz, Brian P. Hohl, Todd C. Sutay, Gary Freitag
  • Patent number: 11527795
    Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The cell casing is formed by joining two ceramic casing halves together. One or both casing halves are machined from ceramic to provide a recess that is sized and shaped to contain the electrode assembly. The opposite polarity terminals are metal feedthroughs, such as of gold, and are formed by brazing gold into openings machined into one or both of ceramic casing halves. A thin film metallization, such as of titanium, contacts an edge periphery of each ceramic casing half. The first ceramic casing half is moved into registry with the second ceramic casing half so that the first and second ring-shaped metallizations contact each other.
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: December 13, 2022
    Assignee: Greatbatch Ltd.
    Inventors: Robert S. Rubino, Keith W. Seitz, Xiaohong Tang, Todd C. Sutay, Brian P. Hohl, Holly Noelle Moschiano, Biswa P. Das, Afsar Ali, Sourabh Biswas, Gary Freitag, David Dianetti, Ho-Chul Yun, Thomas Marzano
  • Patent number: 11011787
    Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The cell casing is formed by joining two ceramic casing halves together. One or both casing halves are machined from ceramic to provide a recess that is sized and shaped to contain the electrode assembly. The opposite polarity terminals are metal feedthroughs, such as of gold, and are formed by brazing gold into openings machined into one or both ceramic casing halves. The two ceramic casing halves are separated from each other by a metal interlayer, such as of gold, bonded to a thin film metallization adhesion layer, such as of titanium, that contacts an edge periphery of each ceramic casing half. A solid electrolyte (LixPOyNz) is used to activate the electrode assembly.
    Type: Grant
    Filed: January 4, 2019
    Date of Patent: May 18, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Keith W. Seitz, Robert S. Rubino, Gary Freitag, David Dianetti, Todd C. Sutay, Ho-Chul Yun, Thomas Marzano, Brian P. Hohl
  • Patent number: 10957884
    Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The casing enclosure consists of a lower plate supporting a cylindrically-shaped can having an open upper end closed with a cover. The can is selectively coated with a dielectric material to provide electrical isolation of the to-be-housed active materials from the can sidewall. A glass-to-metal seal electrically isolates the lower plate from the can. An electrode assembly comprising a sandwich of cathode active material/separator/anode active material is housed in the casing. That way, the lower plate contacting the cathode active material is the positive terminal and the closing cover connected to the can and contacted to the anode active material serves as the negative cell terminal. An electrolyte filled into the casing activates the electrode assembly and the fill opening is sealed with a plug. The cell can be of either a primary or a secondary chemistry.
    Type: Grant
    Filed: January 7, 2019
    Date of Patent: March 23, 2021
    Assignee: Greatbatch Ltd.
    Inventors: David Dianetti, Gary Freitag, Robert S. Rubino, Keith W. Seitz, Ho-Chul Yun, Todd C. Sutay, Brian P. Hohl, David Wutz
  • Publication number: 20200403245
    Abstract: A miniature electrochemical cell having a volume of less than 0.5 cc is described. The cell has a casing of first and second ceramic substrates that are hermetically secured to each other to provide an internal space housing an electrode assembly. First and second conductive pathways extend through the ceramic substrates. The pathways have respective inner surfaces that are conductively connected to the respective anode and cathode current collectors and respective outer surfaces that provide for connection to a load. An electrolyte in the internal space of the housing activates the electrode assembly.
    Type: Application
    Filed: September 3, 2020
    Publication date: December 24, 2020
    Inventors: Keith W. Seitz, Brian P. Hohl, Todd C. Sutay, Gary Freitag
  • Patent number: 10770698
    Abstract: A miniature electrochemical cell having a volume of less than 0.5 cc is described. The cell has a casing of first and second ceramic substrates that are hermetically secured to each other to provide an internal space housing an electrode assembly. First and second conductive pathways extend through the ceramic substrates. The pathways have respective inner surfaces that are conductively connected to the respective anode and cathode current collectors and respective outer surfaces that provide for connection to a load. An electrolyte in the internal space of the housing activates the electrode assembly.
    Type: Grant
    Filed: June 8, 2018
    Date of Patent: September 8, 2020
    Assignee: Greatbatch Ltd.
    Inventors: Keith W. Seitz, Brian P. Hohl, Todd C. Sutay, Gary Freitag
  • Publication number: 20200185662
    Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The cell casing is formed by joining two ceramic casing halves together. One or both casing halves are machined from ceramic to provide a recess that is sized and shaped to contain the electrode assembly. The opposite polarity terminals are metal feedthroughs, such as of gold, and are formed by brazing gold into openings machined into one or both of ceramic casing halves. A thin film metallization, such as of titanium, contacts an edge periphery of each ceramic casing half. The first ceramic casing half is moved into registry with the second ceramic casing half so that the first and second ring-shaped metallizations contact each other.
    Type: Application
    Filed: February 12, 2020
    Publication date: June 11, 2020
    Inventors: Robert S. Rubino, Keith W. Seitz, Xiaohong Tang, Todd C. Sutay, Brian P. Hohl, Holly Noelle Moschiano, Biswa P. Das, Afsar Ali, Sourabh Biswas, Gary Freitag, David Dianetti, Ho-Chul Yun, Thomas Marzano
  • Publication number: 20190214605
    Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The cell casing is formed by joining two ceramic casing halves together. One or both casing halves are machined from ceramic to provide a recess that is sized and shaped to contain the electrode assembly. The opposite polarity terminals are metal feedthroughs, such as of gold, and are formed by brazing gold into openings machined into one or both ceramic casing halves. The two ceramic casing halves are separated from each other by a metal interlayer, such as of gold, bonded to a thin film metallization adhesion layer, such as of titanium, that contacts an edge periphery of each ceramic casing half. A solid electrolyte (LixPOyNz) is used to activate the electrode assembly.
    Type: Application
    Filed: January 4, 2019
    Publication date: July 11, 2019
    Inventors: Keith W. Seitz, Robert S. Rubino, Gary Freitag, David Dianetti, Todd C. Sutay, Ho-Chul Yun, Thomas Marzano, Brian P. Hohl
  • Patent number: 9978528
    Abstract: A capacitor having at least two side-by-side anodes with a cathode current collector disposed between the anodes and housed inside a casing is described. Cathode active material is supported on the opposed major faces of the current collector and the current collector/cathode active material subassembly is housed in a first separator envelope. The first separator envelope is positioned between the side-by-side anodes and this electrode assembly is then contained in a second separator envelope. The two anodes can be connected in parallel inside or outside casing, or they can be unconnected to each other. There is also cathode active material supported on inner surfaces of the casing in a face-to-face alignment with an adjacent one of the anodes. That way, the second separator envelope also prevents direct physical contact between the anode pellets and the cathode active material supported on the casing sidewalls.
    Type: Grant
    Filed: November 21, 2016
    Date of Patent: May 22, 2018
    Assignee: Greatbatch Ltd.
    Inventors: Jason T. Hahl, Barry C. Muffoletto, Todd C. Sutay, Glenn A. Dumais, Wendy J. Baumler
  • Publication number: 20170148576
    Abstract: A capacitor having at least two side-by-side anodes with a cathode current collector disposed between the anodes and housed inside a casing is described. Cathode active material is supported on the opposed major faces of the current collector and the current collector/cathode active material subassembly is housed in a first separator envelope. The first separator envelope is positioned between the side-by-side anodes and this electrode assembly is then contained in a second separator envelope. The two anodes can be connected in parallel inside or outside casing, or they can be unconnected to each other. There is also cathode active material supported on inner surfaces of the casing in a face-to-face alignment with an adjacent one of the anodes. That way, the second separator envelope also prevents direct physical contact between the anode pellets and the cathode active material supported on the casing sidewalls.
    Type: Application
    Filed: November 21, 2016
    Publication date: May 25, 2017
    Inventors: Jason T. Hahl, Barry C. Muffoletto, Todd C. Sutay, Glenn A. Dumais, Wendy J. Baumler
  • Publication number: 20170125178
    Abstract: A wet tantalum capacitor of a dual anode design is described. The anodes are housed in their own casing compartments, which are separated from each other by an intermediate partition. Preferably, the casing comprises two clamshell-shaped members that house respective anodes. The clamshells face each other, but are prevented from direct contact by the intermediate partition. The clamshells are welded to opposite sides of the partition to hermetically seal the casing. Prior to sealing, however, cathode active material is contacted to inner face walls of the clamshells and the opposite sides of the partition. The cathode active material is aligned in a face-to-face relationship with major surfaces of the anodes. Preferably, a polymeric restraining device prevents the anode from contacting the case. The hermetically sealed casing is filled with electrolyte thru a port. The fill port is hermetically sealed to complete the capacitor.
    Type: Application
    Filed: October 27, 2016
    Publication date: May 4, 2017
    Inventors: Anthony C. Perez, Todd C. Sutay, Mark T. Muffoletto
  • Publication number: 20110303458
    Abstract: Terminal pins comprising a core of a first electrically conductive material selectively coated with a layer of a second electrically conductive material for incorporated into feedthrough filter capacitor assemblies are described. The feedthrough filter capacitor assemblies are particularly useful for incorporation into implantable medical devices such as cardiac pacemakers, cardioverter defibrillators, and the like, to decouple and shield internal electronic components of the medical device from undesirable electromagnetic interference (EMI) signals.
    Type: Application
    Filed: June 15, 2011
    Publication date: December 15, 2011
    Applicant: Greatbatch Ltd.
    Inventors: Todd C. Sutay, Keith Seitz, Haytham Hussein, Sachin Thanawala, Thomas Marzano