Patents by Inventor Todd W. Boucher
Todd W. Boucher has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250057580Abstract: An electrosurgical system includes an electrosurgical instrument having an electrode with a polymeric dielectric coating; and an electrosurgical generator, which includes a power converter configured to generate RF energy; a sensor coupled to the power converter and configured to sense a parameter of the RF energy; and a controller coupled to the sensor and the power converter. The controller is configured to control the power converter to output an RF waveform to achieve conductor breakthrough through the polymeric dielectric coating. The controller is further configured to determine whether the conductor breakthrough occurred based on the parameter; and execute a treatment algorithm based on a determination of the conductor breakthrough.Type: ApplicationFiled: November 5, 2024Publication date: February 20, 2025Applicant: Covidien LPInventors: Todd W. Boucher, William E. Robinson, Monte S. Fry, James D. Allen, IV, Jennifer R. McHenry
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Publication number: 20250049494Abstract: An end effector assembly for use with an electrosurgical instrument is provided. The electrosurgical instrument includes a handle having a shaft that extends therefrom, an end effector disposed at a distal end of the shaft, at least one electrode operably coupled to the end effector and adapted to couple to a source of electrosurgical energy, a titanium nitride coating covering at least a portion of the electrode, a chromium nitride coating covering at least a portion of the electrode and/or titanium nitride coating, and a hexamethyldisiloxane plasma coating covering at least a portion of the chromium nitride coating.Type: ApplicationFiled: October 28, 2024Publication date: February 13, 2025Applicant: Covidien LPInventors: Joe D. SARTOR, William E. ROBINSON, Todd W. BOUCHER
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Patent number: 12167884Abstract: An electrosurgical system includes an electrosurgical instrument having an electrode with a polymeric dielectric coating; and an electrosurgical generator, which includes a power converter configured to generate RF energy; a sensor coupled to the power converter and configured to sense a parameter of the RF energy; and a controller coupled to the sensor and the power converter. The controller is configured to control the power converter to output an RF waveform to achieve conductor breakthrough through the polymeric dielectric coating. The controller is further configured to determine whether the conductor breakthrough occurred based on the parameter; and execute a treatment algorithm based on a determination of the conductor breakthrough.Type: GrantFiled: December 17, 2021Date of Patent: December 17, 2024Assignee: Covidien LPInventors: Todd W. Boucher, William E. Robinson, Monte S. Fry, James D. Allen, IV, Jennifer R. McHenry
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Patent number: 12161385Abstract: An end effector assembly for use with an electrosurgical instrument is provided. The electrosurgical instrument includes a handle having a shaft that extends therefrom, an end effector disposed at a distal end of the shaft, at least one electrode operably coupled to the end effector and adapted to couple to a source of electrosurgical energy, a titanium nitride coating covering at least a portion of the electrode, a chromium nitride coating covering at least a portion of the electrode and/or titanium nitride coating, and a hexamethyldisiloxane plasma coating covering at least a portion of the chromium nitride coating.Type: GrantFiled: March 16, 2022Date of Patent: December 10, 2024Assignee: Covidien LPInventors: Joe D. Sartor, William E. Robinson, Todd W. Boucher
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Patent number: 11969204Abstract: An end effector assembly for use with an electrosurgical instrument is provided. The electrosurgical instrument includes a handle having a shaft that extends therefrom, an end effector disposed at a distal end of the shaft, at least one electrode operably coupled to the end effector and adapted to couple to a source of electrosurgical energy, a chromium nitride coating covering at least a portion of the electrode, and a hexamethyldisiloxane plasma coating covering at least a portion of the chromium nitride coating.Type: GrantFiled: October 4, 2021Date of Patent: April 30, 2024Assignee: Covidien LPInventors: Joe D. Sartor, William E. Robinson, Todd W. Boucher
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Publication number: 20230149065Abstract: An end effector assembly for an electrosurgical instrument includes a pair of opposing first and second jaw members each including a jaw housing supporting a sealing plate disposed thereon and movable relative to one another to grasp tissue therebetween. The sealing plates adapted to connect to opposite potentials of an electrosurgical energy source and the sealing plate of the first jaw member having an open T-shaped configuration defining a channel along a length thereof. A plasma blade is disposed within the channel and extends to a distal end portion thereof, the plasma blade electrically connected to the energy source and independently activatable from the sealing plates. The plasma blade includes an insulative material on either side thereof configured to focus electrical and thermal energy to an exposed edge defined along a length of the plasma blade.Type: ApplicationFiled: October 24, 2022Publication date: May 18, 2023Applicant: Covidien LPInventors: Chelsea E. Walbridge, Prakash Manley, Xiaoming Cheng, Daniel W. Mercier, Sean W. Miller, Todd W. Boucher, Craig V. Krastins
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Patent number: 11432869Abstract: A method for applying a polydimethylsiloxane coating having a thickness in the range of from about 35 nm to about 85 nm on a tissue sealing plate. The method includes: placing the electrically conductive component into a plasma deposition chamber; supplying an ionizable media into the plasma deposition chamber; igniting the ionizable media to generate a first plasma at a first power level to prepare the electrically conductive component to receive the coating; supplying the ionizable media and a precursor composition into the plasma deposition chamber; and igniting the ionizable media and the precursor composition to generate a second plasma at a second power level thereby forming the coating on the electrically conductive component.Type: GrantFiled: August 27, 2018Date of Patent: September 6, 2022Assignee: Covidien LPInventors: William E. Robinson, Michael C. Barden, Todd W. Boucher
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Publication number: 20220202473Abstract: An end effector assembly for use with an electrosurgical instrument is provided. The electrosurgical instrument includes a handle having a shaft that extends therefrom, an end effector disposed at a distal end of the shaft, at least one electrode operably coupled to the end effector and adapted to couple to a source of electrosurgical energy, a titanium nitride coating covering at least a portion of the electrode, a chromium nitride coating covering at least a portion of the electrode and/or titanium nitride coating, and a hexamethyldisiloxane plasma coating covering at least a portion of the chromium nitride coating.Type: ApplicationFiled: March 16, 2022Publication date: June 30, 2022Inventors: Joe D. Sartor, William E. Robinson, Todd W. Boucher
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Patent number: 11298179Abstract: An end effector assembly for use with an electrosurgical instrument is provided. The electrosurgical instrument includes a handle having a shaft that extends therefrom, an end effector disposed at a distal end of the shaft, at least one electrode operably coupled to the end effector and adapted to couple to a source of electrosurgical energy, a titanium nitride coating covering at least a portion of the electrode, a chromium nitride coating covering at least a portion of the electrode and/or titanium nitride coating, and a hexamethyldisiloxane plasma coating covering at least a portion of the chromium nitride coating.Type: GrantFiled: October 10, 2019Date of Patent: April 12, 2022Assignee: COVIDIEN LPInventors: Joe D. Sartor, William E. Robinson, Todd W. Boucher
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Publication number: 20220104864Abstract: An electrosurgical system includes an electrosurgical instrument having an electrode with a polymeric dielectric coating; and an electrosurgical generator, which includes a power converter configured to generate RF energy; a sensor coupled to the power converter and configured to sense a parameter of the RF energy; and a controller coupled to the sensor and the power converter. The controller is configured to control the power converter to output an RF waveform to achieve conductor breakthrough through the polymeric dielectric coating. The controller is further configured to determine whether the conductor breakthrough occurred based on the parameter; and execute a treatment algorithm based on a determination of the conductor breakthrough.Type: ApplicationFiled: December 17, 2021Publication date: April 7, 2022Inventors: Todd W. Boucher, William E. Robinson, Monte S. Fry, James D. Allen, IV, Jennifer R. McHenry
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Publication number: 20220022942Abstract: An end effector assembly for use with an electrosurgical instrument is provided. The electrosurgical instrument includes a handle having a shaft that extends therefrom, an end effector disposed at a distal end of the shaft, at least one electrode operably coupled to the end effector and adapted to couple to a source of electrosurgical energy, a chromium nitride coating covering at least a portion of the electrode, and a hexamethyldisiloxane plasma coating covering at least a portion of the chromium nitride coating.Type: ApplicationFiled: October 4, 2021Publication date: January 27, 2022Inventors: Joe D. Sartor, William E. Robinson, Todd W. Boucher
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Patent number: 11207124Abstract: An electrosurgical system includes an electrosurgical instrument having an electrode with a polymeric dielectric coating; and an electrosurgical generator, which includes a power converter configured to generate RF energy; a sensor coupled to the power converter and configured to sense a parameter of the RF energy; and a controller coupled to the sensor and the power converter. The controller is configured to control the power converter to output an RF waveform to achieve conductor breakthrough through the polymeric dielectric coating. The controller is further configured to determine whether the conductor breakthrough occurred based on the parameter; and execute a treatment algorithm based on a determination of the conductor breakthrough.Type: GrantFiled: July 8, 2019Date of Patent: December 28, 2021Assignee: Covidien LPInventors: Todd W. Boucher, William E. Robinson, Monte S. Fry, James D. Allen, IV, Jennifer R. McHenry
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Patent number: 11135007Abstract: An end effector assembly for use with an electrosurgical instrument is provided. The electrosurgical instrument includes a handle having a shaft that extends therefrom, an end effector disposed at a distal end of the shaft, at least one electrode operably coupled to the end effector and adapted to couple to a source of electrosurgical energy, a chromium nitride coating covering at least a portion of the electrode, and a hexamethyldisiloxane plasma coating covering at least a portion of the chromium nitride coating.Type: GrantFiled: July 11, 2019Date of Patent: October 5, 2021Assignee: Covidien LPInventors: Joe D. Sartor, William E. Robinson, Todd W. Boucher
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Patent number: 10973569Abstract: An electrosurgical instrument includes a jaw member having an electrically conductive tissue sealing plate configured to operably couple to a source of electrosurgical energy for treating tissue. A polydimethylsiloxane coating having a thickness in the range of from about 35 nm to about 85 nm is disposed on the tissue sealing plate.Type: GrantFiled: August 27, 2018Date of Patent: April 13, 2021Assignee: Covidien LPInventors: William E. Robinson, Michael C. Barden, Kristen P. Bradley, Todd W. Boucher
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Publication number: 20210007789Abstract: An electrosurgical system includes an electrosurgical instrument having an electrode with a polymeric dielectric coating; and an electrosurgical generator, which includes a power converter configured to generate RF energy; a sensor coupled to the power converter and configured to sense a parameter of the RF energy; and a controller coupled to the sensor and the power converter. The controller is configured to control the power converter to output an RF waveform to achieve conductor breakthrough through the polymeric dielectric coating. The controller is further configured to determine whether the conductor breakthrough occurred based on the parameter; and execute a treatment algorithm based on a determination of the conductor breakthrough.Type: ApplicationFiled: July 8, 2019Publication date: January 14, 2021Inventors: TODD W. BOUCHER, WILLIAM E. ROBINSON, MONTE S. FRY, JAMES D. ALLEN, IV, JENNIFER R. MCHENRY
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Publication number: 20200405378Abstract: A surgical instrument includes an elongated shaft supporting an end effector assembly, a sheath slidably disposed about the elongated shaft and the end effector assembly, and a housing disposed at a proximal end portion of the elongated shaft. Inflow, outflow, and common tubes extend into the housing. A manifold is disposed within the housing and defines an inflow port fluidly coupled to the inflow tube, and outflow port fluidly coupled to the outflow tube, and a common tube port fluidly coupled to the common tube. First and second valve assemblies are disposed within the housing and operably coupled to the manifold. The first valve assembly is configured to selectively control a flow of fluid from the inflow tube to the interior of the sheath, and the second valve assembly is configured to selectively control a flow of fluid from the interior of the sheath to the outflow tube.Type: ApplicationFiled: September 16, 2020Publication date: December 31, 2020Inventors: Tyler J. Bagrosky, Jennifer R. McHenry, Daniel A. Joseph, Todd W. Boucher, Jason T. Sanders
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Patent number: 10709497Abstract: An electrosurgical instrument includes a jaw member having an electrically conductive tissue sealing plate configured to operably couple to a source of electrosurgical energy for treating tissue. A polydimethylsiloxane coating having a thickness in the range of from about 35 nm to about 85 nm is disposed on the tissue sealing plate.Type: GrantFiled: August 9, 2018Date of Patent: July 14, 2020Assignee: Covidien LPInventors: William E. Robinson, Michael C. Barden, Kristen P. Bradley, Todd W. Boucher
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Publication number: 20200038098Abstract: An end effector assembly for use with an electrosurgical instrument is provided. The electrosurgical instrument includes a handle having a shaft that extends therefrom, an end effector disposed at a distal end of the shaft, at least one electrode operably coupled to the end effector and adapted to couple to a source of electrosurgical energy, a titanium nitride coating covering at least a portion of the electrode, a chromium nitride coating covering at least a portion of the electrode and/or titanium nitride coating, and a hexamethyldisiloxane plasma coating covering at least a portion of the chromium nitride coating.Type: ApplicationFiled: October 10, 2019Publication date: February 6, 2020Inventors: JOE D. SARTOR, WILLIAM E. ROBINSON, TODD W. BOUCHER
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Publication number: 20190328450Abstract: An end effector assembly for use with an electrosurgical instrument is provided. The electrosurgical instrument includes a handle having a shaft that extends therefrom, an end effector disposed at a distal end of the shaft, at least one electrode operably coupled to the end effector and adapted to couple to a source of electrosurgical energy, a chromium nitride coating covering at least a portion of the electrode, and a hexamethyldisiloxane plasma coating covering at least a portion of the chromium nitride coating.Type: ApplicationFiled: July 11, 2019Publication date: October 31, 2019Inventors: JOE D. SARTOR, WILLIAM E. ROBINSON, TODD W. BOUCHER
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Patent number: 10441349Abstract: An end effector assembly for use with an electrosurgical instrument is provided. The electrosurgical instrument includes a handle having a shaft that extends therefrom, an end effector disposed at a distal end of the shaft, at least one electrode operably coupled to the end effector and adapted to couple to a source of electrosurgical energy, a titanium nitride coating covering at least a portion of the electrode, a chromium nitride coating covering at least a portion of the electrode and/or titanium nitride coating, and a hexamethyldisiloxane plasma coating covering at least a portion of the chromium nitride coating.Type: GrantFiled: October 24, 2016Date of Patent: October 15, 2019Assignee: COVIDIEN LPInventors: Joe D. Sartor, William E. Robinson, Todd W. Boucher