Abstract: A process for printing multiple layers on a fabric or other material using UV-curable ink that includes a step of printing a first layer on the material and another step of partially curing the first layer. A next step includes printing a partially UV-transparent layer over the first layer and fully curing the UV-transparent layer while simultaneously fully curing the first layer.

Abstract: Methods and systems are provided for color printing. For example, a method of printing is provided, including printing a three-dimensional object onto a substrate using a printing device. The method includes receiving color graphic design information at the printing device and receiving the substrate at the printing device. The color graphic design information represents a color graphic. The method further includes printing a lower color graphic layer of the three-dimensional object onto the substrate using the color graphic design information and printing a transparent structural layer of the three-dimensional object onto the lower color graphic layer. The method further includes printing an upper color graphic layer of the three-dimensional object onto the transparent structural layer using the color graphic design information. A combination of the upper color graphic layer and the lower color graphic layer visually matches the color graphic.

Abstract: This application discloses methods of printing a three-dimensional object on a base using a printing device. One method includes printing a color layer of the three-dimensional object onto a region of the base. The color layer has a color thickness corresponding to a selected color intensity of a color. The method also includes determining a structural thickness for a structural layer of the three-dimensional object by calculating a difference between the color thickness and a target thickness of the three-dimensional object. The target thickness is greater than the color thickness. The method further includes printing the structural layer having the structural thickness directly onto the color layer.

Abstract: Methods and systems are provided for printing a three-dimensional object. For example, a method includes determining a target thickness for a region of the three-dimensional object. A color for the region is determined. The color is assigned a color density. A color thickness for the color is determined based on the color density. The target thickness is independent from the color thickness. A color layer having the color thickness in the region is printed. A structural thickness for a structural layer of the region is determined based on the color thickness and the target thickness. The structural layer having the structural thickness is printed directly onto the color layer. A combination of the color layer and the structural layer has the target thickness.

Abstract: A holding assembly for articles can be used with a flexible manufacturing system to hold an article in place. The holding assembly can be used with a printing system to print onto the article. The holding assembly can expand to fit the article. The holding assembly can include a moldable surface that can be provided with a temporarily fixed geometry through the use of a vacuum. The holding assembly can help provide a flattened outer surface for the article to facilitate printing.

Abstract: Footwear fabrication methods are disclosed, having reduced material consumption and/or waste requirements, compared to conventional methods, as well as the footwear articles made by such methods. The fabrication methods and articles are characterized by the selective use of a bonding agent, in the form of a powder or tackified (e.g., preheated) powder, to bond various material panels, such substrate, mesh, and/or skin panels in the formation of a composite panel (e.g., a bonded mesh composite panel), which may in turn be used to provide a footwear upper and ultimately an article of footwear. The bonding agent is particularly applicable to fabrication processes utilizing a combination of heat and pressure for bonding or fusing material panels, each having a suitable composition, size, shape, and thickness, into the particular configuration of the footwear upper.

Abstract: An article, such as an article of footwear or an article of apparel, includes an upper having a gradient-like coloring pattern. The article further includes protruding elements configured in a pattern that corresponds to the coloring pattern. The article may have a layered structure including a base layer, a coloring ink layer and a layer of protruding elements.

Abstract: Methods and systems are provided for printing a three-dimensional object. For example, a method includes determining a target thickness for a region of the three-dimensional object. A color for the region is determined. The color is assigned a color density. A color thickness for the color is determined based on the color density. The target thickness is independent from the color thickness. A color layer having the color thickness in the region is printed. A structural thickness for a structural layer of the region is determined based on the color thickness and the target thickness. The structural layer having the structural thickness is printed directly onto the color layer. A combination of the color layer and the structural layer has the target thickness.

Abstract: An article has optical structures disposed on a base material element. The optical structures include lenticular lens structures and discrete coloring elements having distinct color regions. The lenticular lens structure has several lens layers. The lenticular lens structure may have any of a variety of cross-sectional shapes. The article has a different appearance when an observer views the article at various angles. The appearance may differ in terms of coloring scheme.

Abstract: Footwear fabrication methods are disclosed, having reduced material consumption and/or waste requirements, compared to conventional methods, as well as the footwear articles made by such methods. The fabrication methods and articles are characterized by the selective use of a bonding agent, in the form of a powder or tackified (e.g., preheated) powder, to bond various material panels, such substrate, mesh, and/or skin panels in the formation of a composite panel (e.g., a bonded mesh composite panel), which may in turn be used to provide a footwear upper and ultimately an article of footwear. The bonding agent is particularly applicable to fabrication processes utilizing a combination of heat and pressure for bonding or fusing material panels, each having a suitable composition, size, shape, and thickness, into the particular configuration of the footwear upper.

Abstract: An article has optical structures disposed on a base material element. The optical structures include lenticular lens structures and discrete coloring elements having distinct color regions. The lenticular lens structure has several lens layers. The lenticular lens structure may have any of a variety of cross-sectional shapes. The article has a different appearance when an observer views the article at various angles. The appearance may differ in terms of coloring scheme.

Abstract: An article, such as an article of footwear or an article of apparel, includes an upper having a gradient-like coloring pattern. The article further includes protruding elements configured in a pattern that corresponds to the coloring pattern. The article may have a layered structure including a base layer, a coloring ink layer and a layer of protruding elements.

Abstract: A printing system includes a printer head with an airflow management system. The airflow management system includes an air splitter on the leading edge of the printer head and side members that extend the length of the printer head. The air splitter and members are positioned so that a gap is formed between the printer head and the air splitter and members. A vacuum fan positioned within a duct on top of the printer head can draw air through the gap at the leading edge of the printer head and return the air on the trailing side of the printer head. The airflow management system can permit increased printing distances.

Abstract: A method of printing a three-dimensional color object having a contoured surface onto a substrate includes printing color ink layers and structural ink layers. A color ink layer is printed onto the substrate. Structural ink layers are printed onto the color ink layer to build the three-dimensional shape of the object. The contoured surface is formed from varying the heights of pixel columns in the printing information. The heights of the pixel columns may be varied by printing different numbers of layers in adjacent columns or by printing the same number of layers in adjacent columns where some pixels in a column have different thicknesses than other pixels in the column.

Abstract: A method and system for printing 3D structures using 2D monochromatic images (for example, greyscale images) is provided. The method can include instructing a printing device to print a 2D monochromatic image using print material in a reservoir known to contain a structural print material. Greater amounts of print material are printed in locations corresponding to relatively darker regions of the 2D monochromatic image.

Abstract: Methods are provided for printing a three-dimensional structural component onto a base. For example, a method of printing is provided, including receiving a set of predetermined thicknesses for the three-dimensional structural component. The set of predetermined thicknesses has a first thickness and a second thickness. The first thickness is greater than the second thickness. The method further includes instructing a printing device to print a single layer for the three-dimensional structural component using the set of predetermined thicknesses. The method further includes printing a first portion of the single layer onto the base so that the first portion has the first thickness. The method further includes printing a second portion of the single layer onto the base so that the second portion has the second thickness.

Abstract: An article has optical structures disposed on a base material element. The optical structures include lenticular lens structures and discrete coloring elements having distinct color regions. The lenticular lens structure has several lens layers. The lenticular lens structure may have any of a variety of cross-sectional shapes. The article has a different appearance when an observer views the article at various angles. The appearance may differ in terms of coloring scheme.

Abstract: A method and apparatus for printing on an article are disclosed. An embodiment of a method may include the generation of a virtual mask that can designate areas for printing and/or designate areas to exclude from printing. A method may include utilization of the virtual mask during either 2D or 3D printing such that a print design is printed in areas designated for printing by the virtual mask.

Abstract: A process for printing multiple layers on a fabric or other material using UV-curable ink that includes a step of printing a first layer on the material and another step of partially curing the first layer. A next step includes printing a partially UV-transparent layer over the first layer and fully curing the UV-transparent layer while simultaneously fully curing the first layer.

Abstract: Methods and systems are provided for color printing. For example, a method of printing is provided, including printing a three-dimensional object onto a substrate using a printing device. The method includes receiving color graphic design information at the printing device and receiving the substrate at the printing device. The color graphic design information represents a color graphic. The method further includes printing a lower color graphic layer of the three-dimensional object onto the substrate using the color graphic design information and printing a transparent structural layer of the three-dimensional object onto the lower color graphic layer. The method further includes printing an upper color graphic layer of the three-dimensional object onto the transparent structural layer using the color graphic design information. A combination of the upper color graphic layer and the lower color graphic layer visually matches the color graphic.