Patents by Inventor Tokihito Suwa
Tokihito Suwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11432419Abstract: A semiconductor module includes a first power semiconductor element having a first surface and a second surface. The semiconductor module also includes a second power semiconductor element having a first surface and a second surface. The semiconductor module also includes first, second, third, and fourth conductor plates, and a connecting part. The connecting part is integrally formed with the second conductor plate, extends toward the third conductor plate, and is connected to the third conductor plate.Type: GrantFiled: November 1, 2019Date of Patent: August 30, 2022Assignee: Hitachi Astemo, Ltd.Inventors: Tokihito Suwa, Yujiro Kaneko, Yusuke Takagi, Shinichi Fujino, Takahiro Shimura
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Patent number: 11201143Abstract: There is a problem that the reliability of insulation is lowered. A length L2 from a center P of a conductor layer 334 to a peripheral edge portion of an insulating member 333 is formed to be longer than a length L1 from the center P of the conductor layer 334 to a peripheral edge portion of a protruding portion 307a of a base member 307. In other words, a base end surface 308 of the peripheral edge portion of the protruding portion 307a is located on an inner side with respect to an insulating member end surface 336 of the peripheral edge portion of the insulating member 333. Further, the insulating member end surface 336 of the insulating member 333 and a conductor layer end surface 344 of the conductor layer form an end surface at the same position.Type: GrantFiled: January 23, 2017Date of Patent: December 14, 2021Assignee: HITACHI ASTEMO, LTD.Inventors: Takeshi Tokuyama, Akira Matsushita, Tokihito Suwa
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Patent number: 11011443Abstract: At the time of clamping, excessive stress is applied to bonding parts between substrates and input/output terminals, which may cause the bonding parts to be detached and cause the substrates to be cracked. A lower electrode of a power semiconductor element 11 is connected via a bonding material 13 to a first interconnection layer 12 arranged on a lower surface of the power semiconductor element 11, and an upper electrode 14 of the power semiconductor element 11 is connected via the bonding material 13 to a second interconnection layer 15 arranged on an upper surface. Also, a second main terminal 16 electrically connected to the upper electrode 14 of the power semiconductor element 11 is connected via the bonding material 13 to the second interconnection layer 15 and contacts and is positioned on a third interconnection layer 24 (spacer) arranged to be parallel to the first interconnection layer 12 on the lower surface.Type: GrantFiled: December 7, 2016Date of Patent: May 18, 2021Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.Inventors: Tokihito Suwa, Seiji Funaba
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Publication number: 20200303360Abstract: There is a problem that the reliability of insulation is lowered. A length L2 from a center P of a conductor layer 334 to a peripheral edge portion of an insulating member 333 is formed to be longer than a length L1 from the center P of the conductor layer 334 to a peripheral edge portion of a protruding portion 307a of a base member 307. In other words, a base end surface 308 of the peripheral edge portion of the protruding portion 307a is located on an inner side with respect to an insulating member end surface 336 of the peripheral edge portion of the insulating member 333. Further, the insulating member end surface 336 of the insulating member 333 and a conductor layer end surface 344 of the conductor layer form an end surface at the same position.Type: ApplicationFiled: January 23, 2017Publication date: September 24, 2020Applicant: HITACHI AUTOMOTIVE SYSTEMS, LTD.Inventors: Takeshi TOKUYAMA, Akira MATSUSHITA, Tokihito SUWA
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Publication number: 20200068735Abstract: A semiconductor module includes a first power semiconductor element having a first surface and a second surface. The semiconductor module also includes a second power semiconductor element having a first surface and a second surface. The semiconductor module also includes first, second, third, and fourth conductor plates, and a connecting part. The connecting part is integrally formed with the second conductor plate, extends toward the third conductor plate, and is connected to the third conductor plate.Type: ApplicationFiled: November 1, 2019Publication date: February 27, 2020Inventors: Tokihito SUWA, Yujiro KANEKO, Yusuke TAKAGI, Shinichi FUJINO, Takahiro SHIMURA
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Patent number: 10512181Abstract: A power semiconductor device includes a first power semiconductor element, a second power semiconductor element, a first conductor plate, a second conductor plate, a third conductor plate, and a fourth conductor plate. The power semiconductor device also includes a DC positive terminal, a DC negative terminal, an AC terminal, and a sealing member that integrally seals the first conductor plate, the second conductor plate, the third conductor plate, and the fourth conductor plate. Each of the DC positive terminal, the DC negative terminal, and the AC terminal has a cut section formed by cutting a tie bar that integrally couples the DC positive terminal, the DC negative terminal, and the AC terminal.Type: GrantFiled: June 25, 2018Date of Patent: December 17, 2019Assignee: Hitachi Automotive Systems, Ltd.Inventors: Tokihito Suwa, Yujiro Kaneko, Yusuke Takagi, Shinichi Fujino, Takahiro Shimura
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Publication number: 20190123659Abstract: Reliability of a power converter is improved while suppressing an increase in size and an increase in cost of the power converter. A power converter according to the present invention includes a power semiconductor module and a flow path forming body which contains the power semiconductor module and forms a flow path through which a refrigerant flows. In the flow path forming body, a first opening which communicates one surface of the flow path forming body with the flow path is formed, and in the power semiconductor module, a first sealing surface which is formed along an insertion direction of the power semiconductor module into the flow path and faces the flow path forming body and a second sealing surface which is formed along the insertion direction and faces the flow path forming body are formed.Type: ApplicationFiled: March 2, 2017Publication date: April 25, 2019Inventors: Yutaka OKUBO, Tokihito SUWA, Yusuke TAKAGI
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Publication number: 20190006255Abstract: At the time of clamping, excessive stress is applied to bonding parts between substrates and input/output terminals, which may cause the bonding parts to be detached and cause the substrates to be cracked. A lower electrode of a power semiconductor element 11 is connected via a bonding material 13 to a first interconnection layer 12 arranged on a lower surface of the power semiconductor element 11, and an upper electrode 14 of the power semiconductor element 11 is connected via the bonding material 13 to a second interconnection layer 15 arranged on an upper surface. Also, a second main terminal 16 electrically connected to the upper electrode 14 of the power semiconductor element 11 is connected via the bonding material 13 to the second interconnection layer 15 and contacts and is positioned on a third interconnection layer 24 (spacer) arranged to be parallel to the first interconnection layer 12 on the lower surface.Type: ApplicationFiled: December 7, 2016Publication date: January 3, 2019Applicant: HITACHI AUTOMOTIVE SYSTEMS, LTD.Inventors: Tokihito SUWA, Seiji FUNABA
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Publication number: 20180303001Abstract: A power semiconductor device includes a first power semiconductor element, a second power semiconductor element, a first conductor plate, a second conductor plate, a third conductor plate, and a fourth conductor plate. The power semiconductor device also includes a DC positive terminal, a DC negative terminal, an AC terminal, and a sealing member that integrally seals the first conductor plate, the second conductor plate, the third conductor plate, and the fourth conductor plate. Each of the DC positive terminal, the DC negative terminal, and the AC terminal has a cut section formed by cutting a tie bar that integrally couples the DC positive terminal, the DC negative terminal, and the AC terminal.Type: ApplicationFiled: June 25, 2018Publication date: October 18, 2018Inventors: Tokihito SUWA, Yujiro KANEKO, Yusuke TAKAGI, Shinichi FUJINO, Takahiro SHIMURA
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Patent number: 10068880Abstract: It is an object of the present invention to provide a power module which can withstand a high voltage with a thin insulating layer.Type: GrantFiled: June 8, 2015Date of Patent: September 4, 2018Assignee: Hitachi Automotive Systems, Ltd.Inventors: Nobutake Tsuyuno, Junpei Kusukawa, Takeshi Tokuyama, Tokihito Suwa
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Publication number: 20180211938Abstract: It is an object of the present invention to provide a power module which can withstand a high voltage with a thin insulating layer.Type: ApplicationFiled: June 8, 2015Publication date: July 26, 2018Inventors: Nobutake TSUYUNO, Junpei KUSUKAWA, Takeshi TOKUYAMA, Tokihito SUWA
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Patent number: 10034401Abstract: A power semiconductor device includes a plurality of power semiconductor elements constituting upper and lower arms of an inverter circuit, a first sealing member sealing the plurality of power semiconductor elements, a positive electrode-side terminal and a negative electrode-side terminal each connected with any of the plurality of power semiconductor elements and protruding from the first sealing member, a second sealing member sealing at least a part of the positive electrode-side terminal and at least a part of the negative electrode-side terminal, and a case in which the power semiconductor elements sealed with the first sealing member are housed.Type: GrantFiled: September 17, 2015Date of Patent: July 24, 2018Assignee: Hitachi Automotive Systems, Ltd.Inventors: Tokihito Suwa, Yujiro Kaneko, Yusuke Takagi, Shinichi Fujino, Takahiro Shimura
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Patent number: 9439332Abstract: A power module includes a sealed body in which a semiconductor chip-mounted conductor plate is sealed by a resin in such a manner that a heat dissipating surface of the conductor plate is exposed, a heat dissipating member that is arranged to face the heat dissipating surface, and an insulation layer that is arranged between the sealed body and the heat dissipating member. The insulation layer has a laminated body that is made by laminating an impregnation resin-impregnated ceramic thermal spray film and a bonding resin layer in which a filler having good thermal conductivity is mixed, and that is provided to be in contact with the heat dissipating member and at least the entirety of the heat dissipating surface, and a stress relief resin portion that is provided in a gap between the heat dissipating member and the sealed body to cover an entire circumferential end portion of the laminated body.Type: GrantFiled: August 9, 2012Date of Patent: September 6, 2016Assignee: Hitachi Automotive Systems, Ltd.Inventors: Eiichi Ide, Eiji Nishioka, Toshiaki Ishii, Junpei Kusukawa, Kinya Nakatsu, Tokihito Suwa
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Patent number: 9433134Abstract: A power semiconductor module includes a first package having an upper arm circuit section, a second package having a lower arm circuit section, a metal case having a storage space to store the first package and the second package and an opening connecting with the storage space, and an intermediate connecting conductor to couple the upper arm circuit section with the lower arm circuit section; the case includes a first radiating section and a second radiating section facing the first radiating section through the storage space; the first package is arranged so that the arrangement direction of the first and second packages may be parallel to the respective surfaces facing the first and second radiating sections; and the intermediate connecting conductor couples an emitter side terminal extending from the first package with a collector side terminal extending from the second package in the storage space.Type: GrantFiled: June 15, 2012Date of Patent: August 30, 2016Assignee: Hitachi Automotive Systems, Ltd.Inventors: Takeshi Tokuyama, Kinya Nakatsu, Ryuichi Saito, Toshiya Satoh, Tokihito Suwa
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Patent number: 9326425Abstract: Provided is a power conversion device including an insulating member manufactured such that a thickness di (mm) of the insulating member made from a resin, provided between a heat dissipating surface of a conductor plate bonded to a power semiconductor device and a heat dissipating plate that dissipates the heat of the power semiconductor device satisfies a relation of di>(1.36×10-8×Vt2+3.4×10-5×Vt?0.015)×?r, where a relative permittivity of the insulating member is ?r and a surge voltage generated between the conductor plate and the heat dissipating plate accompanied by an ON/OFF switching operation of the power semiconductor device is Vt (V). The conductor plate of the power semiconductor device, the insulating member, and the heat dissipating plate are bonded by thermocompression bonding.Type: GrantFiled: December 7, 2011Date of Patent: April 26, 2016Assignee: Hitachi Automotive Systems, Ltd.Inventors: Tokihito Suwa, Yujiro Kaneko, Masashi Yura, Nobutake Tsuyuno, Toshiaki Ishii, Junpei Kusukawa
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Publication number: 20160095264Abstract: A power module includes a plurality of semiconductor devices constituting upper/lower arms of an inverter circuit, a plurality of conductive plates arranged to face electrode surfaces of the semiconductor devices and a module case configured to accommodate the semiconductor devices and conductive plates, wherein the module case includes a heat-radiation member made of plate-like metal and facing a surface of the conductive plate and a metallic frame body having an opening that is closed by the heat-radiation member, and wherein a heat-radiation fin unit having a plurality of heat-radiation fins vertically arranged thereon is provided at a center of the heat-radiation member, and a joint portion with the frame body is provided at an peripheral edge of the heat-radiation member, and the heat radiation member has a heat conductivity higher than that of the frame body, and the frame body has a higher rigidity than that of the heat-radiation member.Type: ApplicationFiled: December 8, 2015Publication date: March 31, 2016Inventors: Yujiro KANEKO, Tokihito SUWA, Shinji HIRAMITSU, Takahiro SHIMURA
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Patent number: 9277682Abstract: A power module includes a power unit equipped with plural power semiconductor devices, heat sinks, and a housing case. The power unit includes the power semiconductor devices, lead frames, and a sealing resin. The lead frames are coupled to the surfaces of each of the power semiconductor devices, and parts of the external surfaces of the upper and lower lead frames are bared out of the sealing resin. The housing case includes a housing base and a housing cover. The housing base, heat sink, power unit, heat sink, and housing cover are layered in that order. Assuming that S1 denotes the outline size of the housing base, S2 denotes the outline size of the housing cover, S3 denotes the size of the lead frame bared part of the power unit, the relationship of S1>S2>S3 is established. The housing cover is pressed and fixed to a receiving part of the housing base.Type: GrantFiled: June 29, 2011Date of Patent: March 1, 2016Assignee: Hitachi Automotive Systems, Ltd.Inventors: Yujiro Kaneko, Tokihito Suwa
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Patent number: 9241429Abstract: A power module includes a plurality of semiconductor devices constituting upper/lower arms of an inverter circuit, a plurality of conductive plates arranged to face electrode surfaces of the semiconductor devices and a module case configured to accommodate the semiconductor devices and conductive plates, wherein the module case includes a heat-radiation member made of plate-like metal and facing a surface of the conductive plate and a metallic frame body having an opening that is closed by the heat-radiation member, and wherein a heat-radiation fin unit having a plurality of heat-radiation fins vertically arranged thereon is provided at a center of the heat-radiation member, and a joint portion with the frame body is provided at an peripheral edge of the heat-radiation member, and the heat radiation member has a heat conductivity higher than that of the frame body, and the frame body has a higher rigidity than that of the heat-radiation member.Type: GrantFiled: May 22, 2012Date of Patent: January 19, 2016Assignee: Hitachi Automotive Systems, Ltd.Inventors: Yujiro Kaneko, Tokihito Suwa, Shinji Hiramitsu, Takahiro Shimura
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Publication number: 20160007492Abstract: A power semiconductor device includes a plurality of power semiconductor elements constituting upper and lower arms of an inverter circuit, a first sealing member sealing the plurality of power semiconductor elements, a positive electrode-side terminal and a negative electrode-side terminal each connected with any of the plurality of power semiconductor elements and protruding from the first sealing member, a second sealing member sealing at least a part of the positive electrode-side terminal and at least a part of the negative electrode-side terminal, and a case in which the power semiconductor elements sealed with the first sealing member are housed.Type: ApplicationFiled: September 17, 2015Publication date: January 7, 2016Inventors: Tokihito SUWA, Yujiro KANEKO, Yusuke TAKAGI, Shinichi FUJINO, Takahiro SHIMURA
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Patent number: 9179581Abstract: A power semiconductor device includes a plurality of power semiconductor elements constituting upper and lower arms of an inverter circuit, a first sealing member sealing the plurality of power semiconductor elements, a positive electrode-side terminal and a negative electrode-side terminal each connected with any of the plurality of power semiconductor elements and protruding from the first sealing member, a second sealing member sealing at least a part of the positive electrode-side terminal and at least a part of the negative electrode-side terminal, and a case in which the power semiconductor elements sealed with the first sealing member are housed.Type: GrantFiled: June 20, 2011Date of Patent: November 3, 2015Assignee: Hitachi Automotive Systems, Ltd.Inventors: Tokihito Suwa, Yujiro Kaneko, Yusuke Takagi, Shinichi Fujino, Takahiro Shimura