Abstract: A flaskless molding machine includes: an upper sand tank storing the mold sand to be supplied to the upper molding space; a first lower sand tank storing the mold sand to be supplied to the lower molding space, and having a first communication port for discharging the stored mold sand; a second lower sand tank having a second communication port capable of communicating with the first communication port of the first lower sand tank, and storing the mold sand supplied from the first lower sand tank and to be supplied to the lower molding space; at least one first guide member extending in a vertical direction, and guiding the upper flask, the lower flask and the second lower sand tank in the vertical direction; and a second guide member extending in the vertical direction, and guiding the first lower sand tank in the vertical direction.

Abstract: A device for spraying a mold-releasing agent and a method therefor is provided by which a sticker and a defective drawing of a mold are prevented from occurring by detecting a leak of the mold-releasing agent, a clogging of a nozzle for spraying the mold-releasing agent, or a failure of a piece of equipment of the device for spraying the mold-releasing agent, to properly control the volume of the sprayed mold-releasing agent.

Abstract: A flaskless molding machine includes: an upper flask; a lower flask; an upper sand tank; an upper plate attached to a lower end of the upper sand tank; a first lower sand tank; a second lower sand tank; a lower plate attached to an upper end of the second lower sand tank; a drive unit performing squeezing using the upper plate and the lower plate; an adjustment drive unit moving the first lower sand tank; a first detector detecting a height position of the first lower sand tank; a second detector detecting a height position of the second lower sand tank; and a control unit operating the drive unit and the adjustment drive unit so that the height positions of the first communication port and the second communication port coincide with each other, based on detection results of the first detector and the second detector.

Abstract: A flaskless molding machine includes: an upper flask; a lower flask; an upper sand tank; an upper plate attached to a lower end of the upper sand tank; a first lower sand tank; a second lower sand tank storing mold sand supplied from the first lower sand tank; a lower plate attached to an upper end of the second lower sand tank, with at least one supply port being formed, the supply port allowing the second lower sand tank to communicate with an inside of the lower flask; at least one pressure detector detecting a pressure of at least one tank among the upper sand tank, the first lower sand tank and the second lower sand tank; and a control unit connected to the pressure detector and obtaining a detection result of the at least one pressure detector.

Abstract: A flaskless molding machine includes: an upper sand tank storing the mold sand to be supplied to the upper molding space; a first lower sand tank storing the mold sand to be supplied to the lower molding space, and having a first communication port for discharging the stored mold sand; a second lower sand tank having a second communication port capable of communicating with the first communication port of the first lower sand tank, and storing the mold sand supplied from the first lower sand tank and to be supplied to the lower molding space; at least one first guide member extending in a vertical direction, and guiding the upper flask, the lower flask and the second lower sand tank in the vertical direction; and a second guide member extending in the vertical direction, and guiding the first lower sand tank in the vertical direction.

Abstract: A flaskless molding machine includes: an upper flask; a lower flask; an upper sand tank; an upper plate attached to a lower end of the upper sand tank; a first lower sand tank; a second lower sand tank; a lower plate attached to an upper end of the second lower sand tank; a drive unit performing squeezing using the upper plate and the lower plate; an adjustment drive unit moving the first lower sand tank; a first detector detecting a height position of the first lower sand tank; a second detector detecting a height position of the second lower sand tank; and a control unit operating the drive unit and the adjustment drive unit so that the height positions of the first communication port and the second communication port coincide with each other, based on detection results of the first detector and the second detector.

Abstract: A flaskless molding machine includes: an upper flask; a lower flask; a drive unit moving the lower flask; a lower filling frame; an upper plate; a lower plate; an upper flask oil-hydraulic cylinder coupled to the upper flask; a first oil-hydraulic circuit of the upper flask oil-hydraulic cylinder; a lower filling frame oil-hydraulic cylinder coupled to the lower filling frame; a second oil-hydraulic circuit of the lower filling frame oil-hydraulic cylinder; and drive units performing a squeeze process by moving the lower plate in an upward direction, wherein the first oil-hydraulic circuit includes a back pressure circuit applying a first back pressure serving as a resistance against an upward movement of the upper flask toward the upper plate, and the second oil-hydraulic circuit includes a back pressure circuit applying a second back pressure serving as a resistance against a downward movement of the lower filling frame toward the lower plate.

Abstract: A flaskless molding machine comprises: an upper flask; a lower flask; an upper sand tank disposed above the upper flask; an upper plate attached to a lower end of the upper sand tank, with a supply port being formed in the upper plate, and configured to enter and be retracted from the inside of the upper flask; a first lower sand tank having a first communication port; a second lower sand tank disposed below the lower flask having a second communication port capable of communicating with the first communication port; a lower plate attached to an upper end of the second lower sand tank, with a supply port being formed in the lower plate, and configured to enter and be retracted from the inside of the lower flask; a drive unit moving the second lower sand tank; and an adjustment drive unit moving the first lower sand tank.

Abstract: A molding machine forms a mold by using transferred molding flask and pattern plate, and includes: a filling frame provided with a lower opening connectable to an upper opening of the molding flask; a squeeze head mechanism including a squeeze board movable into and out from the filling frame, and a plurality of squeeze feet passing through the squeeze board, being able to move up and down with respect to the squeeze board; a sand injection hopper including at least one sand injection port for injecting molding sand into a molding space defined by the molding flask, the filling frame, the squeeze head mechanism, and the pattern plate; and a sand injection nozzle provided in a side portion of the filling frame to enable the sand injection port and the molding space to communicate with each other.

Abstract: A molding machine forms a mold by using a transferred molding flask and pattern plate, and includes: a filling frame; a squeeze head mechanism including a squeeze board movable into and out from the filling frame, and a plurality of squeeze feet passing through the squeeze board, being able to move up and down with respect to the squeeze board; a sand injection hopper including at least one sand injection port for injecting molding sand into a molding space defined by the molding flask, the filling frame, the squeeze head mechanism, and the pattern plate; and a sand injection nozzle provided in a component detachably attached to an opening of the side portion of the filling frame to enable the sand injection port and the molding space to communicate with each other.

Abstract: To provide a device and a method for detecting, before pouring starts, any misalignment between a cope and a drag that have been molded by a flaskless molding machine and then assembled. The device (40) that can detect any misalignment between the cope (2) and the drag (3) that have been molded by the flaskless molding machine (1) and then assembled and that are being transported to the position for pouring comprises a plurality of means (51), (52), (53) for measuring distances to the cope and the drag that measures the distances (S11), (S12), (S13), (S21), (S22), (S23) to the cope and the drag, and a means (48) for calculating a degree of a misalignment between the cope and the drag on a basis of the distances to the cope and the drag that have been measured by the means for measuring distances to the cope and the drag.

Abstract: A method for squeezing foundry sand filled in an upper and a lower molding space, comprising: a step to squeeze the foundry sand by causing the upper and the lower squeeze plate to further approach each other, and a step to squeeze it by causing pattern portions of the match plate to move to each of the upper and the lower squeeze plate.

Abstract: In a conventional apparatus for molding molds, foundry sand is filled in an upper and a lower molding space defined by a match plate, an upper and a lower flask, and an upper and a lower squeeze plate, and then the foundry sand is squeezed by causing the upper and the lower squeeze plate to further approach each other. However, the hardness and strength near the inner surface that corresponds to the match plate, of an upper and a lower mold made by the conventional apparatus, are not high enough. To solve this problem, in this invention the following method is applied: a method for squeezing foundry sand filled in an upper and a lower molding space, comprising: a step to squeeze the foundry sand by causing the upper and the lower squeeze plate to further approach each other, and a step to squeeze it by causing the pattern portions of the match plate to move to each of the upper and the lower squeeze plate.