Patents by Inventor Tokuji Maeda

Tokuji Maeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8012258
    Abstract: The liquid surface position of the melt in the crucible in the silicon single crystal growth process utilizing the Czochralski method is monitored using the melt surface position on the occasion of seeding as a reference position and an estimated melt surface position can be calculated according to every situation, so that the distance between the melt and the thermal shield or water-cooling structure can be controlled with high precision. When the estimated melt surface position passes a preset upper limit and approaches the thermal shield, an alarm goes off and, further, when the melt comes into contact with the thermal shield or approaches the water-cooling structure, an alarm goes off if desired and, at the same time, the crucible is forcedly stopped from moving, so that a serious accident such as steam-incurred explosion resulting from the melt coming into contact with the water-cooling structure can be prevented.
    Type: Grant
    Filed: May 25, 2007
    Date of Patent: September 6, 2011
    Assignee: Sumco Corporation
    Inventors: Hiroshi Hayakawa, Tokuji Maeda
  • Publication number: 20070277727
    Abstract: The liquid surface position of the melt in the crucible in the silicon single crystal growth process utilizing the Czochralski method is monitored using the melt surface position on the occasion of seeding as a reference position and an estimated melt surface position can be calculated according to every situation, so that the distance between the melt and the thermal shield or water-cooling structure can be controlled with high precision. When the estimated melt surface position passes a preset upper limit and approaches the thermal shield, an alarm goes off and, further, when the melt comes into contact with the thermal shield or approaches the water-cooling structure, an alarm goes off if desired and, at the same time, the crucible is forcedly stopped from moving, so that a serious accident such as steam-incurred explosion resulting from the melt coming into contact with the water-cooling structure can be prevented.
    Type: Application
    Filed: May 25, 2007
    Publication date: December 6, 2007
    Inventors: Hiroshi Hayakawa, Tokuji Maeda
  • Patent number: 7264674
    Abstract: An apparatus is used to pull a single crystal, wherein a flow of an inert gas to the single crystal to be grown, a pressure in an apparatus body, and a temperature environment are always kept constant by keeping a melt level at a prescribed position in spite of changes in volume of a quartz crucible between batches and thermal deformation of the quartz crucible, so that high quality single crystals can be pulled.
    Type: Grant
    Filed: August 24, 2004
    Date of Patent: September 4, 2007
    Assignee: Sumitomo Mitsubishi Silicon Corporation
    Inventors: Keiichi Takanashi, Tokuji Maeda, Ken Hamada
  • Publication number: 20050022722
    Abstract: An apparatus is used to pull a single crystal, wherein a flow of an inert gas to the single crystal to be grown, a pressure in an apparatus body, and a temperature environment are always kept constant by keeping a melt level at a prescribed position in spite of changes in volume of a quartz crucible between batches and thermal deformation of the quartz crucible, so that high quality single crystals can be pulled.
    Type: Application
    Filed: August 24, 2004
    Publication date: February 3, 2005
    Inventors: Keiichi Takanashi, Tokuji Maeda, Ken Hamada
  • Patent number: 6416576
    Abstract: In pulling a single crystal by CZ method, stable pulling up is carried out in a pulling rate as fast as possible while a crystal deformation is controlled to an aimed value and density of grown-in defects is suppressed to a value below an upper limit value. As an index of deformation of the single crystal from a perfect circle, the aimed value of the crystal deformation is previously determined. The upper limit value of a pulling rate necessary to suppress a defect density to an allowable range is previously calculated from distribution of grown-in defects in the crystal section, the single crystal is pulled up according to a predetermined pulling rate, and then deviation of the achieved value from the aimed value of the crystal deformation in pulling is calculated. The deviation is converted to a correction of the pulling rate. This correction is added to a set value of the pulling rate in the pulling and the result is used as a temporary set value of the pulling rate in the next pulling.
    Type: Grant
    Filed: May 25, 2001
    Date of Patent: July 9, 2002
    Assignee: Sumitomo Metal Industries, Inc.
    Inventors: Masahiko Mizuta, Tokuji Maeda, Masato Tabuchi
  • Patent number: 6411391
    Abstract: A method of measuring a crystal section shape of a crystal being pulled from a crystal melt while rotating, including taking an image of the base of the crystal in horizontal and vertical directions with a two-dimensional camera set at an upper oblique position over the crystal; setting at least two horizontal light measuring lines in the image taken by the two-dimensional camera, being arranged in parallel in the vertical direction; detecting pairs of intersection points, at which a fusion ring intersects the two horizontal light measuring lines; transforming a position of each of the intersection points into a position of a point located on a line passing through a crystal center; determining diameters of the crystal based on the transformed positions and on time lags between two intersection points of each of the pairs of intersection points.
    Type: Grant
    Filed: October 28, 1999
    Date of Patent: June 25, 2002
    Assignee: Sumitomo Metal Industries. Ltd.
    Inventors: Keiichi Takanashi, Kazuo Hiramoto, Tokuji Maeda
  • Publication number: 20020029734
    Abstract: In pulling a single crystal by CZ method, stable pulling up is carried out in a pulling rate as fast as possible while a crystal deformation is controlled to an aimed value and density of grown-in defects is suppressed to a value below an upper limit value. As an index of deformation of the single crystal from a perfect circle, the aimed value of the crystal deformation is previously determined. The upper limit value of a pulling rate necessary to suppress a defect density to an allowable range is previously calculated from distribution of grown-in defects in the crystal section, the single crystal is pulled up according to a predetermined pulling rate, and then deviation of the achieved value from the aimed value of the crystal deformation in pulling is calculated. The deviation is converted to a correction of the pulling rate. This correction is added to a set value of the pulling rate in the pulling and the result is used as a temporary set value of the pulling rate in the next pulling.
    Type: Application
    Filed: May 25, 2001
    Publication date: March 14, 2002
    Inventors: Masahiko Mizuta, Tokuji Maeda, Masato Tabuchi
  • Publication number: 20020029738
    Abstract: The present invention was achieved in order to provide an apparatus for pulling a single crystal, wherein a flow of an inert gas to a single crystal to be grown, pressure in an apparatus body, and a temperature environment are always kept constant by keeping the melt level at a prescribed position in spite of changes in volume of a quartz crucible between batches and thermal deformation of the quartz crucible, so that high quality single crystals can be pulled, comprising a reference reflector arranged inside an apparatus body, a level position measuring means to measure an actual level position by detecting a mirror image position of the reference reflector reflected in the melt surface using a one-dimensional CCD camera arranged outside the apparatus body, a crucible ascent speed adjustment value calculating means to calculate an adjustment value of the crucible ascent speed based on an output from the level position measuring means, an adjustment value adding means to add the adjustment value to the crucib
    Type: Application
    Filed: May 31, 2001
    Publication date: March 14, 2002
    Inventors: Keiichi Takanashi, Tokuji Maeda, Ken Hamada
  • Patent number: 6187090
    Abstract: In a conventional method, it is difficult to reject a stray light component with certainty, so that it is difficult to accurately measure the temperature of the melt surface. Since a temperature measuring device and a computing means are expensive, the cost of the measurement tends to be high. Modifications to an existing apparatus for pulling a single crystal are required, which is an inconvenience. In order to solve the above problems, a CCD camera is used for detecting the radiation light luminance distribution of the melt surface, the minimum radiation light luminance Lmin is determined based on the radiation light luminance distribution data measured using the CCD camera, and the temperature TS of the melt surface within an apparatus for pulling a single crystal is computed based on the minimum radiation light luminance Lmin.
    Type: Grant
    Filed: December 23, 1998
    Date of Patent: February 13, 2001
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Tokuji Maeda, Keiichi Takanashi
  • Patent number: 6056819
    Abstract: In the pulling of a single crystal, hitherto, it is difficult to reduce the OSF density while the deformation rate is held down within the tolerance, so that it is difficult to improve the quality and productivity. In the present invention, a deviation from a true circle in each part of a single crystal S.sub.n-1 which was pulled in the preceding batch is found and the pulling speed pattern f.sub.pn-1 (L.sub.1) in the preceding batch is updated (f.sub.pn (L.sub.1)) before a single crystal S.sub.n is pulled, in order to pull the single crystal as fast as possible so that the OSF density is small while the deviation is within the tolerance.
    Type: Grant
    Filed: March 31, 1998
    Date of Patent: May 2, 2000
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masahiro Ogawa, Toshiyuki Yamamoto, Yoshiyuki Kashiwara, Tokuji Maeda