Patents by Inventor Tomio Sakai
Tomio Sakai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20110143130Abstract: Provided is a chromium-free metal surface treatment agent excellent in rust inhibitive performance which can be used in a surface treatment of metal products, in particular, galvanized metal products. The metal surface treatment agent consists essentially of a siliceous binder solution comprising water and/or alcohol as a solvent, and the concentration of the silica component is 8 to 25% by weight. In particular, a metal surface treatment agent containing an alcoholic solution of alkoxysilane oligomer having a weight averaged molecular weight of 1000 to 10000, which is obtained by hydrolyzed condensation polymerization of alkoxysilane, can suppress the occurrence of white rusting for a long time. It is preferred that 3 to 25 parts by weight of a dispersed nano-sized titanium dioxide powder having an average primary particle size of not more than 70 nm, per 100 parts by weight of the silica component be suspended in the siliceous binder solution.Type: ApplicationFiled: February 23, 2011Publication date: June 16, 2011Applicant: HODEN SEIMITSU KAKO KENKYUSHO CO., LTD.Inventors: Yasuhiko ENDO, Tomio SAKAI
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Patent number: 7918931Abstract: Provided is a chromium-free metal surface treatment agent excellent in rust inhibitive performance which can be used in a surface treatment of metal products, in particular, galvanized metal products. The metal surface treatment agent consists essentially of a siliceous binder solution comprising water and/or alcohol as a solvent, and the concentration of the silica component is 8 to 25% by weight. In particular, a metal surface treatment agent containing an alcoholic solution of alkoxysilane oligomer having a weight averaged molecular weight of 1000 to 10000, which is obtained by hydrolyzed condensation polymerization of alkoxysilane, can suppress the occurrence of white rusting for a long time. It is preferred that 3 to 25 parts by weight of a dispersed nano-sized titanium dioxide powder having an average primary particle size of not more than 70 nm, per 100 parts by weight of the silica component be suspended in the siliceous binder solution.Type: GrantFiled: March 29, 2006Date of Patent: April 5, 2011Assignee: Hoden Meimitsu Kako Kenkyusho Co., Ltd.Inventors: Yasuhiko Endo, Tomio Sakai
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Patent number: 7189465Abstract: Provided is a chromium-free metal surface treatment agent excellent in rust inhibitive performance which can be used in a surface treatment of metal products, in particular, galvanized metal products. The metal surface treatment agent consists essentially of a siliceous binder solution comprising water and/or alcohol as a solvent, and the concentration of the silica component is 8 to 25% by weight. In particular, a metal surface treatment agent containing an alcoholic solution of alkoxysilane oligomer having a weight averaged molecular weight of 1000 to 10000, which is obtained by hydrolyzed condensation polymerization of alkoxysilane, can suppress the occurrence of white rusting for a long time. It is preferred that 3 to 25 parts by weight of a dispersed nano-sized titanium dioxide powder having an average primary particle size of not more than 70 nm, per 100 parts by weight of the silica component be suspended in the siliceous binder solution.Type: GrantFiled: August 13, 2004Date of Patent: March 13, 2007Assignee: Hoden Seimitsu Kako Kenkyusho Co., Ltd.Inventors: Yasuhiko Endo, Tomio Sakai
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Publication number: 20060172145Abstract: Provided is a chromium-free metal surface treatment agent excellent in rust inhibitive performance which can be used in a surface treatment of metal products, in particular, galvanized metal products. The metal surface treatment agent consists essentially of a siliceous binder solution comprising water and/or alcohol as a solvent, and the concentration of the silica component is 8 to 25% by weight. In particular, a metal surface treatment agent containing an alcoholic solution of alkoxysilane oligomer having a weight averaged molecular weight of 1000 to 10000, which is obtained by hydrolyzed condensation polymerization of alkoxysilane, can suppress the occurrence of white rusting for a long time. It is preferred that 3 to 25 parts by weight of a dispersed nano-sized titanium dioxide powder having an average primary particle size of not more than 70 nm, per 100 parts by weight of the silica component be suspended in the siliceous binder solution.Type: ApplicationFiled: March 29, 2006Publication date: August 3, 2006Inventors: Yasuhiko Endo, Tomio Sakai
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Patent number: 6960247Abstract: Provided is a chromium-free rust inhibitive paint for metals which is obtained by mixing a flaky zinc powder into a water reducible binder solution containing a water reducible resin emulsion and a water soluble silane coupling agent. A thin film of a silane compound having a hydrophobic group is added to particle surfaces of the flaky zinc powder, whereby the flaky metallic zinc powder exhibits water repellent property. When a surface treatment agent which contains an alkoxysilane oligomer as an essential component is applied to the paint film of a rust inhibitive paint for metals, this extends the time until red rusting occurs on painted metal products to not less than twice and prevents white rusting and black rusting for a long time. Rust inhibitive performance is further improved by blending a nano-sized powder of titanium dioxide, polyvinyl butyral, a silane coupling agent, etc., with the surface treatment agent.Type: GrantFiled: July 20, 2004Date of Patent: November 1, 2005Assignee: Hoden Seimitsu Kako Kenkyusho Co., Ltd.Inventors: Yasuhiko Endo, Tomio Sakai, Kengo Takase
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Publication number: 20050037227Abstract: Provided is a chromium-free metal surface treatment agent excellent in rust inhibitive performance which can be used in a surface treatment of metal products, in particular, galvanized metal products. The metal surface treatment agent consists essentially of a siliceous binder solution comprising water and/or alcohol as a solvent, and the concentration of the silica component is 8 to 25% by weight. In particular, a metal surface treatment agent containing an alcoholic solution of alkoxysilane oligomer having a weight averaged molecular weight of 1000 to 10000, which is obtained by hydrolyzed condensation polymerization of alkoxysilane, can suppress the occurrence of white rusting for a long time. It is preferred that 3 to 25 parts by weight of a dispersed nano-sized titanium dioxide powder having an average primary particle size of not more than 70 nm, per 100 parts by weight of the silica component be suspended in the siliceous binder solution.Type: ApplicationFiled: August 13, 2004Publication date: February 17, 2005Inventors: Yasuhiko Endo, Tomio Sakai
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Publication number: 20050027056Abstract: Provided is a chromium-free rust inhibitive paint for metals which is obtained by mixing a flaky zinc powder into a water reducible binder solution containing a water reducible resin emulsion and a water soluble silane coupling agent. A thin film of a silane compound having a hydrophobic group is added to particle surfaces of the flaky zinc powder, whereby the flaky metallic zinc powder exhibits water repellent property. When a surface treatment agent which contains an alkoxysilane oligomer as an essential component is applied to the paint film of a rust inhibitive paint for metals, this extends the time until red rusting occurs on painted metal products to not less than twice and prevents white rusting and black rusting for a long time. Rust inhibitive performance is further improved by blending a nano-sized powder of titanium dioxide, polyvinyl butyral, a silane coupling agent, etc., with the surface treatment agent.Type: ApplicationFiled: July 20, 2004Publication date: February 3, 2005Inventors: Yasuhiko Endo, Tomio Sakai, Kengo Takase
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Patent number: 6740424Abstract: A chromium-free corrosion inhibiting coating composition, which does not utilize harmful chromium compounds and can be used for corrosion inhibition of a metal surface, comprising a slurry mixture in which coated aluminum fine powder treated with a hydrophilic coupling agent is suspended in an acidic phosphate bonding solution and which can be stored in a refrigerator, is disclosed. A titanium-coupling agent is preferable to use as the coupling agent, which treats a surface of the aluminum fine powder. In this aqueous chromium-free corrosion inhibiting coating composition, 25 to 40% by weight of the aluminum fine powder a surface of which is treated with the coupling agent is suspended in the acidic phosphate bonding solution.Type: GrantFiled: August 1, 2001Date of Patent: May 25, 2004Inventors: Yasuhiko Endo, Tomio Sakai, Saburo Shimada
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Patent number: 6436543Abstract: It is an object of the present invention to provide a high-gloss, heat-resistant paint composition that can form a paint film having high gloss, hiding power, heat resistance and adhesion, a method for manufacturing the same, a method for applying a high-gloss, heat-resistant paint, and a high-gloss, heat-resistant paint film. The heat-resistant paint composition is prepared by combining inorganic pigment powder having hiding power and a binder solution chiefly consisting of an alcoholic solution of polysilicon alcoxide; the binder solution containing an effective amount of aluminum ingredient; the composition contains 8˜50 wt. % of hydrophilic organic solvent having a boiling point of not less than 100° C. and not more than 220° C.; the average particle size of primary particles of the inorganic pigment powder dispersed in the binder solution being not more than 0.3 &mgr;m; and the solidified paint film obtained when the composition has been dried and baked contains not less than 60 vol.Type: GrantFiled: November 8, 2000Date of Patent: August 20, 2002Assignee: Institute of Technology Precision Electrical Discharge Work'sInventors: Yasuhiko Endo, Hisayuki Sakai, Tomio Sakai, Saburou Shimada
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Publication number: 20020017164Abstract: A chromium-free corrosion inhibiting coating composition, which does not utilize harmful chromium compounds and can be used for corrosion inhibition of a metal surface, comprising a slurry mixture in which coated aluminum fine powder treated with a hydrophilic coupling agent is suspended in an acidic phosphate bonding solution and which can be stored in a refrigerator, is disclosed. A titanium-coupling agent is preferable to use as the coupling agent, which treats a surface of the aluminum fine powder. In this aqueous chromium-free corrosion inhibiting coating composition, 25 to 40% by weight of the aluminum fine powder a surface of which is treated with the coupling agent is suspended in the acidic phosphate bonding solution.Type: ApplicationFiled: August 1, 2001Publication date: February 14, 2002Inventors: Yasuhiko Endo, Tomio Sakai, Saburo Shimada
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Patent number: 4508885Abstract: There is provided an elastomer of acrylic ester type copolymer made up of a monomeric composition comprising; 100 parts by weight of a mixture of (A) 0-50% by weight of a vinyl carboxylate of the formula; R.sub.1 COOCH.dbd.CH.sub.2 wherein R.sub.1 is an alkyl group having 1-4 carbon atoms, (B) 0-30% by weight of ethylene and (C) 10-100% by weight of an alkyl acrylate and/or an alkoxyalkyl acrylate; and 2-15 parts by weight of (D) a monoalkoxyalkyl maleate, and which has good curing rate, good processability as well as good storage stability.Type: GrantFiled: December 27, 1983Date of Patent: April 2, 1985Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Kenichiro Nishiwaki, Tomio Sakai, Takashi Ohkubo