Patents by Inventor Tommaso Vercesi

Tommaso Vercesi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11718904
    Abstract: A mask arrangement for masking a substrate in a processing chamber is provided. The mask arrangement includes a mask frame having one or more frame elements and is configured to support a mask device, wherein the mask device is connectable to the mask frame; and at least one actuator connectable to at least one frame element of the one or more frame elements, wherein the at least one actuator is configured to apply a force to the at least one frame element.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: August 8, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Stefan Bangert, Tommaso Vercesi, Daniele Gislon, Oliver Heimel, Andreas Lopp, Dieter Haas
  • Patent number: 11582378
    Abstract: A depth measuring apparatus includes a camera assembly configured to capture a plurality of images of a target at a plurality of distances from the target. The depth measuring apparatus further includes a controller configured to, for each of a plurality of regions within the plurality of images: determine corresponding gradient values within the plurality of images; determine a corresponding maximum gradient value from the corresponding gradient values; and determine, based on the corresponding maximum gradient value, a depth measurement for a region of the plurality of regions.
    Type: Grant
    Filed: June 7, 2021
    Date of Patent: February 14, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Ozkan Celik, Patricia A. Schulze, Gregory J. Freeman, Paul Z. Wirth, Tommaso Vercesi
  • Publication number: 20210328147
    Abstract: A carrier for supporting a substrate or a mask in a vacuum chamber in or parallel to a first plane is provided. The carrier comprises a clamping device for fixing the carrier to an aligning device and a mechanical motion element connecting the clamping device to the carrier, the mechanical motion element allowing for relative movement of the clamping device and the carrier for at least one degree of freedom and providing a fixed connection between the clamping device and the carrier for at least another degree of freedom.
    Type: Application
    Filed: April 3, 2018
    Publication date: October 21, 2021
    Inventors: Tommaso VERCESI, Matthias HEYMANNS
  • Publication number: 20210328146
    Abstract: An apparatus for carrier alignment in a vacuum chamber is described. The apparatus includes a support extending in a first direction in the vacuum chamber, a magnetic levitation system configured to transport a first carrier in the first direction in the vacuum chamber, the magnetic levitation system comprising at least one magnet unit, and an alignment system for aligning the first carrier. The at least one magnet unit and the alignment system are rigidly fixed to the support. Further, a vacuum system and a method of aligning a carrier are described.
    Type: Application
    Filed: April 3, 2018
    Publication date: October 21, 2021
    Inventors: Matthias HEYMANNS, Tommaso VERCESI, Stefan BANGERT, Ulrich OLDENDORF, Achim HUWIG
  • Publication number: 20210295547
    Abstract: A depth measuring apparatus includes a camera assembly configured to capture a plurality of images of a target at a plurality of distances from the target. The depth measuring apparatus further includes a controller configured to, for each of a plurality of regions within the plurality of images: determine corresponding gradient values within the plurality of images; determine a corresponding maximum gradient value from the corresponding gradient values; and determine, based on the corresponding maximum gradient value, a depth measurement for a region of the plurality of regions.
    Type: Application
    Filed: June 7, 2021
    Publication date: September 23, 2021
    Inventors: Ozkan Celik, Patricia A. Schulze, Gregory J. Freeman, Paul Z. Wirth, Tommaso Vercesi
  • Patent number: 11032464
    Abstract: A depth measuring apparatus includes a camera assembly, a position sensor, and a controller. The camera assembly is configured to capture a plurality of images of a target at a plurality of distances from the target. The position sensor is configured to capture, for each of the plurality of images, corresponding position data associated with a relative distance between the camera assembly and the target. The controller is configured to, for each of a plurality of regions within the plurality of images: determine corresponding gradient values within the plurality of images; determine a corresponding maximum gradient value from the corresponding gradient values; and determine a depth measurement for the region based on the corresponding maximum gradient and the corresponding position data captured for an image from the plurality of images that includes the corresponding maximum gradient.
    Type: Grant
    Filed: October 30, 2019
    Date of Patent: June 8, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Ozkan Celik, Patricia A. Schulze, Gregory J. Freeman, Paul Z. Wirth, Tommaso Vercesi
  • Patent number: 10837111
    Abstract: A holding arrangement for supporting a substrate carrier and a mask carrier during layer deposition in a processing chamber is provided. The holding arrangement includes two or more alignment actuators connectable to at least one of the substrate carrier and the mask carrier, wherein the holding arrangement is configured to support the substrate carrier in, or parallel to, a first plane, wherein a first alignment actuator of the two or more alignment actuators is configured to move the substrate carrier and the mask carrier relative to each other at least in a first direction, wherein a second alignment actuator of the two or more alignment actuators is configured to move the substrate carrier and the mask carrier relative to each other at least in the first direction and a second direction different from the first direction, and wherein the first direction and the second direction are in the first plane.
    Type: Grant
    Filed: January 12, 2015
    Date of Patent: November 17, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Tommaso Vercesi, Dieter Haas, Stefan Bangert, Oliver Heimel, Daniele Gislon
  • Publication number: 20200068119
    Abstract: A depth measuring apparatus includes a camera assembly, a position sensor, and a controller. The camera assembly is configured to capture a plurality of images of a target at a plurality of distances from the target. The position sensor is configured to capture, for each of the plurality of images, corresponding position data associated with a relative distance between the camera assembly and the target. The controller is configured to, for each of a plurality of regions within the plurality of images: determine corresponding gradient values within the plurality of images; determine a corresponding maximum gradient value from the corresponding gradient values; and determine a depth measurement for the region based on the corresponding maximum gradient and the corresponding position data captured for an image from the plurality of images that includes the corresponding maximum gradient.
    Type: Application
    Filed: October 30, 2019
    Publication date: February 27, 2020
    Inventors: Ozkan Celik, Patricia A. Schulze, Gregory J. Freeman, Paul Z. Wirth, Tommaso Vercesi
  • Publication number: 20190378742
    Abstract: The present disclosure provides a carrier (100) for use in a vacuum system (300). The carrier (100) includes a housing (120) configured to accommodate one or more electronic devices (130) and contain a gaseous environment during the use of the carrier (100) in the vacuum system (300), wherein the carrier (100) is configured to hold at least one of a substrate (10) and a mask (20) used during vacuum processing.
    Type: Application
    Filed: February 24, 2017
    Publication date: December 12, 2019
    Inventors: Tommaso VERCESI, Michael Rainer SCHULTHEIS
  • Publication number: 20190373162
    Abstract: A depth measuring apparatus includes (1) a camera and lens assembly that captures image data for a sequence of images of a target including a plurality of depth levels; (2) a motion stage on which the camera and lens assembly or the target is positioned; (3) a motor connected to the motion stage that causes relative movement between the camera and lens assembly and the target at defined incremental values; (4) a position sensor that captures position data on the camera and lens assembly or the target at each of the defined incremental values; and (5) a controller that processes the captured image data and captured position data using an image gradient method and optimal focal distance to determine depths of the plurality of depth levels. Numerous other aspects are provided.
    Type: Application
    Filed: June 5, 2018
    Publication date: December 5, 2019
    Inventors: Ozkan Celik, Patricia A. Schulze, Gregory J. Freeman, Paul Z. Wirth, Tommaso Vercesi
  • Publication number: 20190368024
    Abstract: A positioning arrangement for positioning a substrate carrier and a mask carrier in a vacuum chamber is described. The positioning arrangement comprising a first track extending in a first direction and configured transportation of the substrate carrier configured for holding a substrate having a substrate surface, a second track extending in the first direction and configured for transportation of the mask carrier, wherein the first track and the second track are offset by an offset distance in a plane coplanar with the substrate surface, and a holding arrangement configured for holding the mask carrier, wherein the holding arrangement is arranged between the first track and the second track.
    Type: Application
    Filed: February 24, 2017
    Publication date: December 5, 2019
    Inventors: Matthias HEYMANNS, Oliver HEIMEL, Stefan BANGERT, Jürgen HENRICH, Andreas SAUER, Tommaso VERCESI
  • Patent number: 10498948
    Abstract: A depth measuring apparatus includes (1) a camera and lens assembly that captures image data for a sequence of images of a target including a plurality of depth levels; (2) a motion stage on which the camera and lens assembly or the target is positioned; (3) a motor connected to the motion stage that causes relative movement between the camera and lens assembly and the target at defined incremental values; (4) a position sensor that captures position data on the camera and lens assembly or the target at each of the defined incremental values; and (5) a controller that processes the captured image data and captured position data using an image gradient method and optimal focal distance to determine depths of the plurality of depth levels. Numerous other aspects are provided.
    Type: Grant
    Filed: June 5, 2018
    Date of Patent: December 3, 2019
    Assignee: Applied Materials, Inc.
    Inventors: Ozkan Celik, Patricia A. Schulze, Gregory J. Freeman, Paul Z. Wirth, Tommaso Vercesi
  • Publication number: 20190301002
    Abstract: A mask arrangement for masking a substrate in a processing chamber is provided. The mask arrangement includes a mask frame having one or more frame elements and is configured to support a mask device, wherein the mask device is connectable to the mask frame; and at least one actuator connectable to at least one frame element of the one or more frame elements, wherein the at least one actuator is configured to apply a force to the at least one frame element.
    Type: Application
    Filed: June 26, 2019
    Publication date: October 3, 2019
    Inventors: Stefan BANGERT, Tommaso VERCESI, Daniele GISLON, Oliver HEIMEL, Andreas LOPP, Dieter HAAS
  • Publication number: 20190292653
    Abstract: An apparatus for contactless transportation of a deposition source is provided. The apparatus includes a deposition source assembly. The deposition source assembly includes the deposition source. The deposition source assembly includes a first active magnetic unit. The apparatus includes a guiding structure extending in a source transportation direction. The deposition source assembly is movable along the guiding structure. The first active magnetic unit and the guiding structure are configured for providing a first magnetic levitation force for levitating the deposition source assembly.
    Type: Application
    Filed: May 18, 2016
    Publication date: September 26, 2019
    Inventors: Stefan BANGERT, Oliver HEIMEL, Dieter HAAS, Tommaso VERCESI
  • Publication number: 20180030596
    Abstract: A holding arrangement for supporting a substrate carrier and a mask carrier during layer deposition in a processing chamber is provided. The holding arrangement includes two or more alignment actuators connectable to at least one of the substrate carrier and the mask carrier, wherein the holding arrangement is configured to support the substrate carrier in, or parallel to, a first plane, wherein a first alignment actuator of the two or more alignment actuators is configured to move the substrate carrier and the mask carrier relative to each other at least in a first direction, wherein a second alignment actuator of the two or more alignment actuators is configured to move the substrate carrier and the mask carrier relative to each other at least in the first direction and a second direction different from the first direction, and wherein the first direction and the second direction are in the first plane.
    Type: Application
    Filed: January 12, 2015
    Publication date: February 1, 2018
    Inventors: Tommaso VERCESI, Dieter HAAS, Stefan BANGERT, Oliver HEIMEL, Daniele GISLON
  • Publication number: 20170342541
    Abstract: A mask arrangement for masking a substrate in a processing chamber is provided. The mask arrangement includes a mask frame having one or more frame elements and is configured to support a mask device, wherein the mask device is connectable to the mask frame; and at least one actuator connectable to at least one frame element of the one or more frame elements, wherein the at least one actuator is configured to apply a force to the at least one frame element.
    Type: Application
    Filed: December 10, 2014
    Publication date: November 30, 2017
    Inventors: Stefan BANGERT, Tommaso VERCESI, Daniele GISLON, Oliver HEIMEL, Andreas LOPP, Dieter HAAS
  • Publication number: 20170301820
    Abstract: The present disclosure provides a solar cell production apparatus for processing a substrate. The solar cell production apparatus includes at least one substrate support configured to support the substrate; one or more printing stations configured for forming a printing structure on the substrate positioned on the substrate support; and an inspection system including at least one first camera, wherein the at least one first camera is configured for detecting a position of the printing structure on the substrate positioned on the substrate support while the substrate is passing through a field of view of the at least one first camera.
    Type: Application
    Filed: December 2, 2014
    Publication date: October 19, 2017
    Applicants: APPLIED MATERIALS ITALIA S.R.L., APPLIED MATERIALS ITALIA S.R.L.
    Inventors: Luigi DE SANTI, Daniele GISLON, Andrea BACCINI, Tommaso VERCESI, Gianfranco PASQUALIN
  • Publication number: 20170077342
    Abstract: The present disclosure provides an apparatus for printing on a substrate for the production of a solar cell. The apparatus includes two or more process stations; at least one substrate support configured to support the substrate; and at least one transport device configured to transport the at least one substrate support in a horizontal direction and in a vertical direction for transporting the at least one substrate support between the two or more process stations.
    Type: Application
    Filed: December 2, 2014
    Publication date: March 16, 2017
    Inventors: Luigi DE SANTI, Daniele GISLON, Andrea BACCINI, Tommaso VERCESI, Gianfranco PASQUALIN
  • Publication number: 20170036436
    Abstract: An apparatus for printing on a substrate is disclosed. The apparatus includes a material recovery device and a first linear motor configured for adjusting a distance of the material recovery device with respect to a substrate support. Further, a method for printing of a material on a substrate is provided that includes positioning a material recovery device with respect to a substrate support using a first linear motor.
    Type: Application
    Filed: April 17, 2014
    Publication date: February 9, 2017
    Applicant: Applied Material Italia S.R.L.
    Inventor: Tommaso VERCESI
  • Publication number: 20160043319
    Abstract: The embodiments described herein generally relate to active alignment of a fine metal mask. The fine metal mask is connected with a frame through a plurality of microactuators. The microactuators can act on the fine metal mask to stretch the mask, reposition the mask or both. In this way, the position and size of the fine metal mask can be maintained in relation to the substrate.
    Type: Application
    Filed: April 21, 2014
    Publication date: February 11, 2016
    Applicant: Applied Materials, Inc.
    Inventors: John M. WHITE, Robert Jan VISSER, Dieter HAAS, Tommaso VERCESI, Andreas LOPP