Abstract: This Application addresses maintaining a hydrostatic pressure exerted on a wall of a wellbore in different intervals of the wellbore. This is done by flowing a liquid through at least a pressure regulator in each interval, and wherein each pressure regulators regulates the amount of pressure exerted by the liquid on the wall of the wellbore. The amount of pressure may be maintained for a specific period of time. The wellbore is part of a soft subterranean formation.

Abstract: Disclosed are systems and methods of producing from multiple production zones with a single trip multi-zone completion system. One method includes arranging an outer completion string within an open hole section of a wellbore, the outer completion string having at least one sand screen disposed thereabout, extending a production tubing within the outer completion string, the production tubing having at least one interval control valve disposed thereon, communicably coupling the production tubing to the completion string at a crossover coupling having one or more control lines coupled thereto, actuating the at least one interval control valve to initiate production into the production tubing at the at least one interval control valve, and measuring one or more fluid and/or well environmental parameters external to the outer completion string with a surveillance line communicably coupled to one or more control lines at the crossover coupling.

Abstract: Disclosed are systems and methods of producing from multiple production zones with a single trip multi-zone completion system. One single trip multi-zone completion system includes an outer completion string having at least one sand screen arranged thereabout and being deployable in an open hole section of a wellbore that penetrates at least one formation zone, a production tubing arranged within the outer completion string and having at least one interval control valve disposed thereon, a control line extending external to the production tubing and being communicably coupled to the at least one interval control valve, and a surveillance line extending external to the outer completion string and interposing the at least one formation zone and the at least one sand screen.

Abstract: Disclosed are systems and methods of producing from multiple production zones with a single trip multi-zone completion system. One single trip multi-zone completion system includes an outer completion string having at least one sand screen arranged thereabout and being deployable in an open hole section of a wellbore that penetrates at least one formation zone, a production tubing arranged within the outer completion string and having at least one interval control valve disposed thereon, a control line extending external to the production tubing and being communicably coupled to the at least one interval control valve, and a surveillance line extending external to the outer completion string and interposing the at least one formation zone and the at least one sand screen.

Abstract: Disclosed are systems and methods of producing from multiple production zones with a single trip multi-zone completion system. One single trip multi-zone completion system includes an outer completion string having at least one sand screen arranged thereabout and an interval control valve coupled to the at least one sand screen, a production tubing communicably coupled to the outer completion string at a crossover coupling, a control line extending external to the production tubing and being communicably coupled to the crossover coupling, and a surveillance line extending from the crossover coupling external to the outer completion string and interposing the at least one formation zone and the at least one sand screen, the surveillance line being communicably coupled to the interval control valve.

Abstract: Disclosed are systems and methods of producing from multiple production zones with a single trip multi-zone completion system. One method includes arranging an outer completion string within an open hole section of a wellbore, the outer completion string having at least one sand screen disposed thereabout, extending a production tubing within the outer completion string, the production tubing having at least one interval control valve disposed thereon, communicably coupling the production tubing to the completion string at a crossover coupling having one or more control lines coupled thereto, actuating the at least one interval control valve to initiate production into the production tubing at the at least one interval control valve, and measuring one or more fluid and/or well environmental parameters external to the outer completion string with a surveillance line communicably coupled to one or more control lines at the crossover coupling.

Abstract: Fluid flow control assemblies capable of being disposed in a wellbore for hydrocarbon fluid production are described. The fluid flow control assemblies can include valves that are actuated via controls from a component positioned at or near the surface to control direction of fluid flow downhole. Packers can be set, slurry can be circulated to screens, and hydrocarbons can be produced via a single trip through the wellbore.

Abstract: A sand control screen assembly (170) is operably positionable within a wellbore (48). The sand control screen assembly (170) includes a base pipe (172) having at least one opening (176) and an internal flow path (174). A swellable material layer (182) is disposed exteriorly of the base pipe (172). A fluid collection subassembly (184) and a sensor (192) are disposed exteriorly of the swellable material layer (182). The fluid collection subassembly (184) is in fluid communication with the internal flow path (174). A filter medium (188) is disposed in a fluid path between the exterior of the sand control screen assembly (170) and the internal flow path (174). In response to contact with an activating fluid, radial expansion of the swellable material layer (182) causes at least a portion of the fluid collection subassembly (184) and the sensor (192) to be displaced toward a surface of the wellbore (48).

Abstract: A sand control screen assembly (70) is operably positionable within a wellbore (84). The sand control screen assembly (70) includes a base pipe (72) having at least one opening and an internal flow path (74). A swellable material layer (76) is disposed exteriorly of the base pipe (72). A fluid collection subassembly (78) is disposed exteriorly of the swellable material layer (76). A drainage layer (82) is disposed exteriorly of the fluid collection subassembly (78) and the swellable material layer (76). In response to contact with an activating fluid, radial expansion of the swellable material layer (76) causes at least a portion of the fluid collection subassembly (78) and the drainage layer (82) to be displaced toward a surface of the wellbore (84).

Abstract: According to an embodiment, a method of maintaining a hydrostatic pressure exerted on a wall of a wellbore in at least a first interval and a second interval of the wellbore, comprises the steps of: flowing a liquid through at least a first pressure regulator and a second pressure regulator, wherein the first pressure regulator is located in the first interval of the wellbore, wherein the second pressure regulator is located in the second interval of the wellbore, and wherein each of the first and second pressure regulators regulates the amount of pressure exerted by the liquid on the wall of the wellbore; and maintaining the amount of pressure for a specific period of time.

Abstract: Fluid flow control assemblies capable of being disposed in a wellbore for hydrocarbon fluid production are described. The fluid flow control assemblies can include valves that are actuated via controls from a component positioned at or near the surface to control direction of fluid flow downhole. Packers can be set, slurry can be circulated to screens, and hydrocarbons can be produced via a single trip through the wellbore.

Abstract: A sand control screen assembly (70) is operably positionable within a wellbore (84). The sand control screen assembly (70) includes a base pipe (72) having at least one opening and an internal flow path (74). A swellable material layer (76) is disposed exteriorly of the base pipe (72). A fluid collection subassembly (78) is disposed exteriorly of the swellable material layer (76). A drainage layer (82) is disposed exteriorly of the fluid collection subassembly (78) and the swellable material layer (76). In response to contact with an activating fluid, radial expansion of the swellable material layer (76) causes at least a portion of the fluid collection subassembly (78) and the drainage layer (82) to be displaced toward a surface of the wellbore (84).

Abstract: A sand control screen assembly (170) is operably positionable within a wellbore (48). The sand control screen assembly (170) includes a base pipe (172) having at least one opening (176) and an internal flow path (174). A swellable material layer (182) is disposed exteriorly of the base pipe (172). A fluid collection subassembly (184) and a sensor (192) are disposed exteriorly of the swellable material layer (182). The fluid collection subassembly (184) is in fluid communication with the internal flow path (174). A filter medium (188) is disposed in a fluid path between the exterior of the sand control screen assembly (170) and the internal flow path (174). In response to contact with an activating fluid, radial expansion of the swellable material layer (182) causes at least a portion of the fluid collection subassembly (184) and the sensor (192) to be displaced toward a surface of the wellbore (48).

Abstract: A sand control screen assembly (40) is operably positionable within a wellbore (50). The sand control screen assembly (40) includes a base pipe (42) having a plurality of openings (46) in a sidewall portion thereof and an internal flow path (44). A plurality of radially extendable filter members (52) are each operably associated with at least one of the openings (46) of the base pipe (42). The radially extendable filter members (52) have a circumferential dimension that is less than a longitudinal dimension thereof. The radially extendable filter members (52) have a radially retracted running configuration and a radially extended operating configuration, in which, the radially extendable filter members (52) preferably contact the wellbore (50).

Abstract: A sand control screen assembly (40) is operably positionable within a wellbore (48). The sand control screen assembly (40) includes a base pipe (42) having at least one opening (60) and an internal flow path (44). A swellable material layer (46) is disposed exteriorly of the base pipe (42). A fluid collection subassembly (50) is disposed exteriorly of the swellable material layer (46). The fluid collection subassembly (50) is in fluid communication with the internal flow path (44). A filter medium (62) is operably associated with the sand control screen assembly (40) and is disposed in a fluid path between the exterior of the sand control screen assembly (40) and the internal flow path (44). In response to contact with an activating fluid, radial expansion of the swellable material layer (46) causes at least a portion of the fluid collection subassembly (50) to contact the wellbore (48).

Abstract: A sand control screen assembly (40) is operably positionable within a wellbore (48). The sand control screen assembly (40) includes a base pipe (42) having at least one opening (60) and an internal flow path (44). A swellable material layer (46) is disposed exteriorly of the base pipe (42). A fluid collection subassembly (50) is disposed exteriorly of the swellable material layer (46). The fluid collection subassembly (50) is in fluid communication with the internal flow path (44). A filter medium (62) is operably associated with the sand control screen assembly (40) and is disposed in a fluid path between the exterior of the sand control screen assembly (40) and the internal flow path (44). In response to contact with an activating fluid, radial expansion of the swellable material layer (46) causes at least a portion of the fluid collection subassembly (50) to contact the wellbore (48).

Abstract: A sand control screen assembly (40) is operably positionable within a wellbore (50). The sand control screen assembly (40) includes a base pipe (42) having a plurality of openings (46) in a sidewall portion thereof and an internal flow path (44). A plurality of radially extendable filter members (52) are each operably associated with at least one of the openings (46) of the base pipe (42). The radially extendable filter members (52) have a circumferential dimension that is less than a longitudinal dimension thereof. The radially extendable filter members (52) have a radially retracted running configuration and a radially extended operating configuration, in which, the radially extendable filter members (52) preferably contact the wellbore (50).

Abstract: A sand control screen (40) includes a perforated base pipe (42) and a filter layer (50) that has micro-perforations (52) therein. The filter layer (50) is attached to the base pipe (42) along the entire length of the filter layer (50). Channels (46) are formed between the base pipe (42) and the filter layer (50) to allow fluid to flow therebetween. The sand control screen (40) is formed by micro-perforating a length of material, such as sheet metal, to form the filter layer (50), creating channels (46) that will allow fluids to flow between the base pipe (42) and filter layer (50), wrapping the filter layer (50) around the base pipe (42), attaching the filter layer (50) to the base pipe (42) along the length of the filter layer (50) and creating a seam between the two edges of the filter layer (50).

Abstract: An apparatus and method for completing an interval of a wellbore while drilling comprises a drill string (52) having a drill bit (30) mounted on the lower end thereof. A completion assembly (50) is positioned around a section of the drill string (52) such that when the wellbore (32) is extended by rotating the drill bit (30) and advancing the drill string (52), the completion assembly (50) does not rotate. The advancement of the drill string (52) and rotation of the drill bit (30) is ceased when the completion assembly (50) has reached the desired interval of the wellbore (32). Thereafter, the drill string (52) is disconnected from the drill bit (30) for retrieval to the surface leaving the completion assembly (50) and the drill bit (30) downhole.

Abstract: An apparatus and method for completing an interval of a wellbore while drilling comprises a drill string (52) having a drill bit (30) mounted on the lower end thereof. A completion assembly (50) is positioned around a section of the drill string (52) such that when the wellbore (32) is extended by rotating the drill bit (30) and advancing the drill string (52), the completion assembly (50) does not rotate. The advancement of the drill string (52) and rotation of the drill bit (30) is ceased when the completion assembly (50) has reached the desired interval of the wellbore (32). Thereafter, the drill string (52) is disconnected from the drill bit (30) for retrieval to the surface leaving the completion assembly (50) and the drill bit (30) downhole.