Patents by Inventor Tomoaki SUNADA

Tomoaki SUNADA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11498056
    Abstract: The present disclosure provides a monolith substrate used for an exhaust gas purifying catalyst that improves purification performance, a method for producing such monolith substrate, and an exhaust gas purifying catalyst comprising such monolith substrate. The present disclosure relates to a monolith substrate comprising an alumina-ceria-zirconia composite oxide and alumina, a method for producing such monolith substrate, and an exhaust gas purifying catalyst comprising such monolith substrate.
    Type: Grant
    Filed: July 21, 2021
    Date of Patent: November 15, 2022
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, DENSO CORPORATION, IBIDEN CO., LTD.
    Inventors: Masaru Kakinohana, Tomoaki Sunada, Takeru Yoshida, Suguru Imamura, Shinnosuke Goto, Koichi Uemura
  • Publication number: 20220040676
    Abstract: The present disclosure provides a monolith substrate used for an exhaust gas purifying catalyst that improves purification performance, a method for producing such monolith substrate, and an exhaust gas purifying catalyst comprising such monolith substrate. The present disclosure relates to a monolith substrate comprising an alumina-ceria-zirconia composite oxide and alumina, a method for producing such monolith substrate, and an exhaust gas purifying catalyst comprising such monolith substrate.
    Type: Application
    Filed: July 21, 2021
    Publication date: February 10, 2022
    Inventors: Masaru KAKINOHANA, Tomoaki SUNADA, Takeru YOSHIDA, Suguru IMAMURA, Shinnosuke GOTO, Koichi UEMURA
  • Patent number: 8501661
    Abstract: A catalyst for purifying exhaust gases includes a substrate, and a catalytic layer. The catalytic layer includes a lower catalytic layer, a first upper catalytic layer, and a second upper catalytic layer. The lower catalytic layer being loaded with Pd and/or Pt is formed on the substrate. The first upper catalytic layer being loaded with Pd covers an upstream side of the lower catalytic layer, and exhibits a concentration of loaded Pd that falls in a range of from 4.5 to 12% by mass when the entirety of the first upper catalytic layer is taken as 100% by mass. The second upper catalytic layer being loaded with Rh covers a downstream side of the lower catalytic layer.
    Type: Grant
    Filed: December 27, 2010
    Date of Patent: August 6, 2013
    Assignees: Toyota Jidosha Kabushiki Kaisha, Cataler Corporation
    Inventors: Tomoaki Sunada, Hideaki Ueno, Yuki Aoki, Takeru Yoshida, Masahiro Nakahara, Masaaki Kawai, Singo Sakagami
  • Publication number: 20120283091
    Abstract: A catalyst for purifying exhaust gases includes a substrate, and a catalytic layer. The catalytic layer includes a lower catalytic layer, a first upper catalytic layer, and a second upper catalytic layer. The lower catalytic layer being loaded with Pd and/or Pt is formed on the substrate. The first upper catalytic layer being loaded with Pd covers an upstream side of the lower catalytic layer, and exhibits a concentration of loaded Pd that falls in a range of from 4.5 to 12% by mass when the entirety of the first upper catalytic layer is taken as 100% by mass. The second upper catalytic layer being loaded with Rh covers a downstream side of the lower catalytic layer.
    Type: Application
    Filed: December 27, 2010
    Publication date: November 8, 2012
    Inventors: Tomoaki Sunada, Hideaki Ueno, Yuki Aoki, Takeru Yoshida, Masahiro Nakahara, Masaaki Kawai, Singo Sakagami
  • Publication number: 20090149323
    Abstract: It is to provide a method for producing a monolithic catalyst for exhaust gas purification, which can effectively perform exhaust gas purification in accordance with the shape of an exhaust manifold of a catalytic converter, and to provide a monolithic catalyst. The monolithic catalyst has a catalyst coat layer in the axial center region of a substrate, which includes the axial center of an exhaust pipe and has a lower end corresponding to a projected plane of the cross-section of the exhaust pipe, in an amount larger than in a peripheral region other than the axial center region of the substrate. The process of forming the catalyst coat layer which has this distribution of coating amount comprises maintaining a slurry for forming the catalyst coat layer in an approximately truncated conical shape, bringing one end of the monolithic catalyst substrate into close contact with a horizontal side of the slurry, and sucking once the slurry from the other end of the substrate.
    Type: Application
    Filed: December 2, 2008
    Publication date: June 11, 2009
    Inventors: Tomoaki SUNADA, Yoshihide Segawa