Patents by Inventor Tomoharu Sasaoka
Tomoharu Sasaoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9985314Abstract: A method is provided for preparing an all-solid battery that at least includes a negative electrode layer containing a negative electrode active material and a sulfide solid electrolyte, and a negative electrode current collector containing a metal that is in contact with the negative electrode layer and can react with the sulfide solid electrolyte, in which a sulfur compound generated by a reaction of the metal contained in the negative electrode current collector and the sulfide solid electrolyte contained in the negative electrode layer is not present in a contact portion of the negative electrode layer and the negative electrode current collector.Type: GrantFiled: January 14, 2014Date of Patent: May 29, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Norihiro Ose, Kengo Haga, Tomoharu Sasaoka
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Patent number: 9786946Abstract: A solid-state battery comprising a stack including at least one unit cell including a positive electrode layer including a positive electrode active material, a negative electrode layer including a negative electrode active material, and a solid electrolyte layer laminated between the positive and negative electrode layers, and an outer covering accommodating the stack, wherein the solid-state battery further including a pressure receiving member provided on at least a part of a periphery of the outer covering, and wherein the pressure receiving member has a thickness of less than a total thickness of the stack and the outer covering in a stacking direction of the unit cell.Type: GrantFiled: March 18, 2015Date of Patent: October 10, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomoharu Sasaoka, Norihiro Ose, Hajime Hasegawa, Kazuhito Kato, Kengo Haga, Daichi Kosaka
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Patent number: 9564655Abstract: A manufacturing method of an all-solid battery includes fabricating a single battery including a positive electrode layer, a negative electrode layer, and a solid electrolyte layer arranged between the positive electrode layer and the negative electrode layer; fabricating a plurality of battery packs including the plurality of single batteries; confining a plurality of battery packs by an equal confining pressure; measuring the electrical characteristics of the plurality of confined battery packs; determining the battery pack whose measured electrical characteristics are the worst of the plurality of battery packs; reducing the confining pressures of the other battery packs so that the electrical characteristics of the other battery packs are equal to that of the battery pack whose electrical characteristics have been determined to be the worst; and electrically connecting in parallel the battery packs.Type: GrantFiled: December 2, 2014Date of Patent: February 7, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hajime Hasegawa, Norihiro Ose, Tomoharu Sasaoka, Kazuhito Kato, Kengo Haga, Daichi Kosaka
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Publication number: 20160218349Abstract: A positive electrode active material layer that can reduce the internal resistance of an all-solid-state lithium ion battery. A positive electrode active material layer that contains a positive electrode active material, a solid electrolyte and a conductive aid. In addition, in the positive electrode active material layer, the total content of the solid electrolyte and the conductive aid in the positive electrode active material layer is 10 vol % to 40 vol % with respect to the total volume of the positive electrode active material layer, and the electron conductivity/lithium ion conductivity ratio is 2 to 500. The invention further provides an all-solid-state lithium ion battery comprising the positive electrode active material layer.Type: ApplicationFiled: September 12, 2014Publication date: July 28, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hajime HASEGAWA, Tomoya SUZUKI, Tomoharu SASAOKA
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Patent number: 9399404Abstract: An objective of the present invention is to provide a charging system, capable of increasing the rapid charging capacity of an on-vehicle all-solid-state battery, and reducing the effect of confining pressure on the all-solid-state battery. This is achieved by a charging system for an all-solid-state battery to be mounted in a vehicle, the charging system comprising: a charging section that charges an all-solid-state battery, a pressing section that applies confining pressure to the all-solid-state battery, and a pressure control section that controls the confining pressure, wherein the pressure control section directs the pressing section so that the confining pressure during charging is higher than the confining pressure during discharging.Type: GrantFiled: November 6, 2014Date of Patent: July 26, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Norihiro Ose, Tomoharu Sasaoka, Hajime Hasegawa, Kazuhito Kato, Kengo Haga, Daichi Kosaka
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Publication number: 20150349378Abstract: An all-solid battery that at least includes a negative electrode layer containing a negative electrode active material and a sulfide solid electrolyte, and a negative electrode current collector containing a metal that is in contact with the negative electrode layer and can react with the sulfide solid electrolyte, in which a sulfur compound generated by a reaction of the metal contained in the negative electrode current collector and the sulfide solid electrolyte contained in the negative electrode layer is not present in a contact portion of the negative electrode layer and the negative electrode current collector.Type: ApplicationFiled: January 14, 2014Publication date: December 3, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Norihiro OSE, Kengo HAGA, Tomoharu SASAOKA
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Publication number: 20150270585Abstract: A solid-state battery comprising a stack including at least one unit cell including a positive electrode layer including a positive electrode active material, a negative electrode layer including a negative electrode active material, and a solid electrolyte layer laminated between the positive and negative electrode layers, and an outer covering accommodating the stack, wherein the solid-state battery further including a pressure receiving member provided on at least a part of a periphery of the outer covering, and wherein the pressure receiving member has a thickness of less than a total thickness of the stack and the outer covering in a stacking direction of the unit cell.Type: ApplicationFiled: March 18, 2015Publication date: September 24, 2015Inventors: Tomoharu SASAOKA, Norihiro OSE, Hajime HASEGAWA, Kazuhito KATO, Kengo HAGA, Daichi KOSAKA
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Publication number: 20150180076Abstract: A manufacturing method of an all-solid battery includes fabricating a single battery including a positive electrode layer, a negative electrode layer, and a solid electrolyte layer arranged between the positive electrode layer and the negative electrode layer; fabricating a plurality of battery packs including the plurality of single batteries; confining a plurality of battery packs by an equal confining pressure; measuring the electrical characteristics of the plurality of confined battery packs; determining the battery pack whose measured electrical characteristics are the worst of the plurality of battery packs; reducing the confining pressures of the other battery packs so that the electrical characteristics of the other battery packs are equal to that of the battery pack whose electrical characteristics have been determined to be the worst; and electrically connecting in parallel the battery packs.Type: ApplicationFiled: December 2, 2014Publication date: June 25, 2015Inventors: Hajime HASEGAWA, Norihiro OSE, Tomoharu SASAOKA, Kazuhito KATO, Kengo HAGA, Daichi KOSAKA
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Publication number: 20150134172Abstract: An objective of the present invention is to provide a charging system, capable of increasing the rapid charging capacity of an on-vehicle all-solid-state battery, and reducing the effect of confining pressure on the all-solid-state battery. This is achieved by a charging system for an all-solid-state battery to be mounted in a vehicle, the charging system comprising: a charging section that charges an all-solid-state battery, a pressing section that applies confining pressure to the all-solid-state battery, and a pressure control section that controls the confining pressure, wherein the pressure control section directs the pressing section so that the confining pressure during charging is higher than the confining pressure during discharging.Type: ApplicationFiled: November 6, 2014Publication date: May 14, 2015Inventors: Norihiro OSE, Tomoharu SASAOKA, Hajime HASEGAWA, Kazuhito KATO, Kengo HAGA, Daichi KOSAKA
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Publication number: 20140170468Abstract: A battery module which has a structure that can apply an approximately uniform pressure to electrodes contained in the battery module. A battery module including two or more unit cells and a hermetically closed housing for housing the two or more unit cells and a fluid, each unit cell including one or more stack units and a cell case for housing the one or more stack units, each stack unit including at least a positive electrode, an electrolyte layer and a negative electrode stacked together, wherein the two or more unit cells are stacked in a direction that is substantially the same as a stacking direction of the one or more stack units, and wherein a gap member is present between the stacked unit cells, the gap member being configured to allow the fluid to flow into the gap member.Type: ApplicationFiled: July 13, 2011Publication date: June 19, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tomoharu Sasaoka
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Patent number: 8298716Abstract: In a process of manufacturing a membrane electrode assembly, seal-material flow holes (62a, 62b) in the form of through-holes are formed, separately from manifold holes (16a-16f), in the membrane electrode assembly prior to injection molding. When the membrane electrode assembly is placed in a mold for injection molding, the seal-material flow hole (62a) is located in a cavity (44a). When a seal material is supplied from a supply port (42) formed at a location where the manifold hole (16a) is formed, the seal material that flows toward the upper die (40a) passes the seal-material flow hole (62a) in the cavity (44a), and then flows toward the lower die (40b), so as to reduce the unevenness between the amounts of supply of the seal material to the upper die (40a) and the lower die (40b).Type: GrantFiled: March 13, 2007Date of Patent: October 30, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventor: Tomoharu Sasaoka
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Patent number: 7806967Abstract: A fuel cell separator is provided with a separator substrate made of metal which has at least one open portion through which a fluid can pass provided in a predetermined position, and a film coating member that coats a predetermined area including the open portion of the separator substrate. A portion of the film coating member that corresponds to at least a peripheral edge portion of the open portion is adhesion treated.Type: GrantFiled: November 24, 2004Date of Patent: October 5, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventor: Tomoharu Sasaoka
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Publication number: 20100167171Abstract: A porous body (28, 29) for a fuel cell (1000), a fuel cell component including the porous body and a method of manufacturing the fuel cell component is provided. The porosity in at least a portion (15) in the vicinity of the periphery of the porous body (28, 29) is lower than the porosity in an interior portion of the porous body. When a seal member (30) is arranged on the periphery of the porous body (28, 29) to be integrated with the porous body, the interior portion of the porous body (28, 29), is prevented from being impregnated with the seal member.Type: ApplicationFiled: January 16, 2007Publication date: July 1, 2010Inventor: Tomoharu Sasaoka
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Publication number: 20090023035Abstract: In a process of manufacturing a membrane electrode assembly, seal-material flow holes (62a, 62b) in the form of through-holes are formed, separately from manifold holes (16a-16f), in the membrane electrode assembly prior to injection molding. When the membrane electrode assembly is placed in a mold for injection molding, the seal-material flow hole (62a) is located in a cavity (44a). When a seal material is supplied from a supply port (42) formed at a location where the manifold hole (16a) is formed, the seal material that flows toward the upper die (40a) passes the seal-material flow hole (62a) in the cavity (44a), and then flows toward the lower die (40b), so as to reduce the unevenness between the amounts of supply of the seal material to the upper die (40a) and the lower die (40b).Type: ApplicationFiled: March 13, 2007Publication date: January 22, 2009Inventor: Tomoharu Sasaoka
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Publication number: 20070044661Abstract: A fuel cell separator is provided with a separator substrate made of metal which has at least one open portion through which a fluid can pass provided in a predetermined position, and a film coating member that coats a predetermined area including the open portion of the separator substrate. A portion of the film coating member that corresponds to at least a peripheral edge portion of the open portion is adhesion treated.Type: ApplicationFiled: November 24, 2004Publication date: March 1, 2007Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Tomoharu Sasaoka